2005 TOYOTA AVENSIS MOTOR

660CN±01
I35256
I352578Clips
I35258
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
66±13
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD WIPER MOTOR ASSY
REPLACEMENT
1. REMOVE FRONT WIPER ARM HEAD CAP
(a) Using a small screwdriver, remove the 2 front wiper arm
head cap.
HINT:
Tape up the screwdriver tip before use.
2. REMOVE FR WIPER ARM RH
(a) Operate the wiper, and stop the windshield wiper motor assy to the automatic stop position.
(b) Remove the nut and the FR wiper arm RH.
3. REMOVE FR WIPER ARM LH
(a) Remove the nut and the FR wiper arm LH.
4. REMOVE COWL TOP VENTILATOR LOUVER
(a) Disengage the 8 clips, and remove the hood cowl top
seal.
(b) Remove the 2 clips, and the cowl top ventilator louver.
5. REMOVE WINDSHIELD WIPER MOTOR & LINK ASSY
(a) Disconnect the connector, and remove the 2 bolts.
(b) Slide the wiper link assy to vehicle's passengers side. Dis-
engage the meshing of the rubber pin, and remove the
wiper motor & link assy.

E65848
E65849
E65850
E65850
66±14
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
6. REMOVE WINDSHIELD WIPER MOTOR ASSY
(a) Using a screwdriver, disengage the meshing of 2 rods at
the crank arm pivot of the windshield wiper motor assy.
(b) Remove the 2 torx bolts and the windshield wiper motor
assy.
7. INSTALL WINDSHIELD WIPER MOTOR ASSY
(a) Apply MP grease to the crank arm pivot of the windshield
wiper motor assy.
(b) Install the windshield wiper motor assy to the windshield
wiper link assy with the 2 torx bolts.
Torque: 7.5 N
m (76 kgf
cm, 66 in.
lbf)

I35259
E58837
Wiper Arm Serration
Wiper Pivot Serration
Wire Brush
I3445517.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
66±15
AVENSIS REPAIR MANUAL (RM1018E)
8. INSTALL WINDSHIELD WIPER MOTOR & LINK ASSY
(a) Install the meshing of the rubber pin.
(b) Install the windshield wiper motor & link assy with the 2
bolts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(c) Connect the connector.
9. INSTALL FR WIPER ARM LH
(a) Operate the wiper, and stop the windshield wiper motor
assy to the automatic stop position.
(b) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(c) Clean the wiper pivot serration with a wire brush.
(d) Install the front wiper arm LH with the nut to the position
shown in the illustration.
Torque: 21 N
m (210 kgf
cm, 15 ft
lbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.

I34456
17.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
66±16
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL FR WIPER ARM RH
(a) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(b) Clean the wiper pivot serration with a wire brush.
(c) Install the front wiper arm RH with the nut to the position
shown in the illustration.
Torque: 21 N
m (210 kgf
cm, 15 ft
lbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.
(d) Operate the wiper while running the water or the washer
fluid over the window, and check the wiping condition and
that the front wiper does not hit against the vehicle body.

700TA±01
B68025
Clip
Piano Wire
B69236
Protective Tape
BO4421
±
WINDSHIELD/WINDOWGLASS/MIRROR BACK DOOR GLASS (WAGON MODELS)
70±41
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM BOARD ASSY (See page 75±45)
(a) Remove the back door trim panel upper.
(b) Remove the back door side garnish LH.
(c) Remove the back door side garnish RH.
(d) Remove the back door trim board.
2.REMOVE REAR SPOILER (See page 76±30)
3.REMOVE REAR WIPER MOTOR ASSY (See page 66±17)
(a) Remove the wiper arm head cap.
(b) Remove the rear wiper arm.
(c) Remove the wiper motor.
4. REMOVE BACK DOOR GLASS
(a) Pass a piano wire between the body and glass from theinterior.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to prevent the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments.
(c) Cut off the adhesive by pulling the piano wire around it.
(d) Using a suction rubber, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when re-
moving the glass.
5. CLEAN BACK DOOR GLASS
(a) Clean the outer circumference of the glass with white gas- oline.
NOTICE:

Do not touch the glass surface after cleaning it.

Be careful not to damage the body.

700T9±01
B67062
Back Door Trim Panel Assy Upper
Back Door Side Garnish RH
Back Door Side Garnish LHBack Door Trim Board
Rear Spoiler

Back Door Glass
Wiper Motor AssyRear Wiper Arm Assy Wiper Arm Head Cap
: Specified torqueN
m (kgf
cm, ft
lbf)

Non±reusable part
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
70±40
± WINDSHIELD/WINDOWGLASS/MIRRORBACK DOOR GLASS (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
BACK DOOR GLASS (WAGON MODELS)
COMPONENTS

700T8±01
B68025
Piano Wire
Clip
B69235
Protective Tape
±
WINDSHIELD/WINDOWGLASS/MIRROR BACK DOOR GLASS (LIFTBACK MODELS)
70±35
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM BOARD ASSY (See page 75±40)
(a) Remove the back door trim panel assy upper.
(b) Remove the back door side garnish LH.
(c) Remove the back door side garnish RH.
(d) Remove the back door trim board.
2.REMOVE CENTER STOP LAMP ASSY (See page 65±26)
3.REMOVE REAR WIPER MOTOR ASSY (
See page 66±17)

(a) Remove the wiper arm head cap.
(b) Remove the rear wiper arm.
(c) Remove the wiper motor.
4. REMOVE BACK DOOR GLASS
(a) Pass a piano wire between the body and glass from theinterior.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to prevent the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments.
(c) Cut off the adhesive by pulling the piano wire around the glass.
(d) Using a suction rubber, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when re-
moving the glass.

700T7±01
B67059
Back Door Side Garnish RH
Center Stop Lamp Assy
Back Door Trim Board
Back Door Side Garnish LH Back Door Trim
Panel Assy Upper
Wiper Arm Head Cap
Rear Wiper Arm Assy
Wiper Motor Assy
Back Door Glass
: Specified torque
N
m (kgf
cm, ft
lbf)

Non±reusable part
5.5 (56, 49 in.
lbf)5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
70±34
± WINDSHIELD/WINDOWGLASS/MIRRORBACK DOOR GLASS (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
BACK DOOR GLASS (LIFTBACK MODELS)
COMPONENTS