2005 TOYOTA AVENSIS MOTOR

B64708
Lock Unlock
B64720
Unlock
Lock
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
73±7
AVENSIS REPAIR MANUAL (RM1018E)
6. INSPECT FRONT DOOR W/MOTOR LOCK ASSY RH
(W/ DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 2
Battery negative (±)  Terminal 1Lock
Battery positive (+)  Terminal 1
Battery negative (±)  Terminal 2Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
78Lock10 kor higher7 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and set
it to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3Double Locking System is ON
Battery positive (+)  Terminal 3
Battery negative (±)  Terminal 4Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch.
Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
910SETBelow 1 9 ± 10UNSET10 kor higher
If the result is not as specified, replace the door lock assy.
(e) Check the resistance of the door lock and unlock switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
6 ± 8LockBelow 1 
6 ± 8OFF10 kor higher5 ± 8OFF10 kor higher
5 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.

B64705
Unlock Lock 73±8
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
7. INSPECT REAR DOOR W/MOTOR LOCK ASSY LH (W/
DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 2
Battery negative (±)
Terminal 1Lock
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 2Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
56LockBelow 1
5 ± 6Unlock10 k
or higher
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and set
it to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Double Locking System is ON
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 4Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch.
Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
910SETBelow 1
9 ± 10UNSET10 k
or higher
If the result is not as specified, replace the door lock assy.

B64706
Unlock Lock
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
73±9
AVENSIS REPAIR MANUAL (RM1018E)
8. INSPECT REAR DOOR W/MOTOR LOCK ASSY RH (W/
DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Lock
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
910LockBelow 1
9 ± 10Unlock10 k
or higher
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and set
it to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 2
Battery negative (±)
Terminal 1Double Locking System is ON
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 2Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch.
Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
56SETBelow 1
5 ± 6UNSET10 k
or higher
If the result is not as specified, replace the door lock assy.

B66817
Full±latch
Open±latch 73±10
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
9. INSPECT BACK DOOR LOCK ASSY (SEDAN
MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to put
the back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 1ClockwiseMotor in normal rotation
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 3Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.
Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
23Open±latch positionBelow 1
2 ± 3Full±latch position10 k
or higher
If the result is not as specified, replace the door lock assy.

B66815
Full±latch
Open±latch
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
73±11
AVENSIS REPAIR MANUAL (RM1018E)
10. INSPECT BACK DOOR LOCK ASSY (WAGON
MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to put
the back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3ClockwiseMotor in normal rotation
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 4Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.
Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
12Open±latch positionBelow 1
1 ± 2Full±latch position10 k
or higher
If the result is not as specified, replace the door lock assy.

B66816
Full±latch
Open±latch
B68460
LOCK
UNLOCK
Door Control Switch
123 6 745 8918 19 22 2320 21 24
10 11 14 15
12 13 16 17
73±12
± THEFT DETERRENT & DOOR LOCKPOWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
11. INSPECT BACK DOOR LOCK ASSY (LIFTBACK
MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to put
the back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3ClockwiseMotor in normal rotation
Battery positive (+)  Terminal 3
Battery negative (±)  Terminal 4Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.
Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
12Open±latch positionBelow 1 1 ± 2Full±latch position10 kor higher
If the result is not as specified, replace the door lock assy.
12. INSPECT POWER WINDOW REGULATOR MASTER
SWITCH ASSY
(a) Check the resistance of the door control switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
7 ± 8LockBelow 1 
7 ± 8OFF10 kor higher5 ± 7OFF10 kor higher
5 ± 7UnlockBelow 1 
If the result is not as specified, replace the switch assy.

B66980
B66983
B62438
B57767
± ENGINE HOOD/DOORREAR DOOR
75±25
AVENSIS REPAIR MANUAL (RM1018E)
(c) Remove the door lock link silencer.
13. REMOVE REAR DOOR GLASS SUB±ASSY LH
(a) Carefully pull up the door glass out of the door panel.
HINT:
Insert a shop rag inside the door panel to prevent the glass from being scratched.
14. REMOVE REAR DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) w/ Power window:
Disconnect the window regulator connector.
(b) Remove the 4 bolts and window regulator.
NOTICE:
When the bolts are removed, the window regulator may fall
and become deformed.
HINT:
Remove the door window regulator through the service hole.
15. REMOVE REAR DOOR W/MOTOR LOCK ASSY LH
(a) Disconnect the door lock connector.
(b) Using a torx socket wrench (T30), remove the 3 screws
and door lock.
HINT:
Remove the door lock through the service hole.
(c) Remove the door lock wire harness packing.
16. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH
(a) Using a torx socket wrench (T30), loosen the screw.
(b) Remove the cover.
HINT:
Remove the cover through the service hole.
17. REMOVE REAR DOOR OUTSIDE HANDLE ASSY LH
(a) Pull and hold the release plate of the handle frame as
shown in the illustration.

B68931
Screw
B57767
B64044
1 2
± ENGINE HOOD/DOORREAR DOOR
75±27
AVENSIS REPAIR MANUAL (RM1018E)
22. INSTALL REAR DOOR OUTSIDE HANDLE FRAME
SUB±ASSY LH
(a) Apply MP grease to the sliding areas of the frame.
(b) Using a torx socket wrench (T30), install the handle frame
with the screw.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
NOTICE:
A cover should be inserted between the nut and the door
panel.
23. INSTALL REAR DOOR OUTSIDE HANDLE ASSY LH
(a) Install the outside handle pads front and rear.
(b) Pull and hold the release plate of the frame, as shown in
the illustration.
(c) Install the handle pushing it in the direction indicated by
arrow marks in the illustration.
NOTICE:
If the release plate is not pulled and held when installing the
handle, the release plate will interfere with the handle be-
come damaged .
24. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH
(a) Using a torx socket wrench (T30), install the outside handle cover with the screw.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
25. INSTALL REAR DOOR W/MOTOR LOCK ASSY LH
(a) Apply MP grease to the sliding and rotating areas of the
door lock.
(b) Install a new door lock wire harness packing.
NOTICE:

When reusing a lock that has been removed, replace
the packing in the connecting part with a new one.

Be careful that grease or dirt does not stick to the
packing surface in the connecting part.

Reusing removed packing or using damaged packing
will allow water to penetrate through to the connect-
ing part resulting in a door lock malfunction.