2005 TOYOTA AVENSIS radiator
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02±48
± PREPARATIONHEATER & AIR CONDITIONER
AVENSIS REPAIR MANUAL (RM1018E)
(07117±58080)Quick Disconnect AdapterREFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
(07117±58090)Quick Disconnect AdapterREFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
(07117±78050)Refrigerant Charging GaugeREFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
Page 93 of 5135
± PREPARATIONHEATER & AIR CONDITIONER
02±49
AVENSIS REPAIR MANUAL (RM1018E)
(07117±88060)Refrigerant Charging HoseREFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
(07117±88070)Refrigerant Charging HoseREFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
(07117±88080)Refrigerant Charging HoseREFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
07117±48130Vacuum Pump (220 V)W/RECEIVER CONDENSER ASSY
07117±48140Vacuum Pump (240 V)W/RECEIVER CONDENSER ASSY
09870±00015A/C Quick Joint Puller No.1AIR CONDITIONING RADIATOR
ASSY
Page 94 of 5135
02±50
± PREPARATIONHEATER & AIR CONDITIONER
AVENSIS REPAIR MANUAL (RM1018E)
09870±00025A/C Quick Joint Puller No.2AIR CONDITIONING RADIATOR
ASSY
09950±50013Puller C SetAIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
(09951±05010)Hanger 150AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
(09952±05010)Slide ArmAIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
(09953±05020)Center Bolt 150AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
(09954±05021)Claw No.2AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
Recomended Tools
09040±00011Hexagon Wrench SetAIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
(09043±20050)Socket Hexagon Wrench 5AIR CONDITIONING RADIATOR
ASSY
(09043±20100)Socket Hexagon Wrench 10W/RECEIVER CONDENSER ASSY
09041±00030Torx Driver T30AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
09042±00010Torx Socket T30AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
09070±20010Moulding RemoverAIR CONDITIONING CONTROL
ASSY
AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
09216±00021Belt Tension GaugeV (COOLER COMPRESSOR TO
CRANKSHAFT PULLEY) BELT NO.1
Page 95 of 5135
± PREPARATIONHEATER & AIR CONDITIONER
02±51
AVENSIS REPAIR MANUAL (RM1018E)
95416±00140Gas Leak Detector
(Halogen Leak Detector)
(DENSO Part No.)REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
Equipment
Voltmeter
Anmeter
Ohmmeter
Vinyl tape
Hexagon wrench 4 mm (0.15 in.)
Hexagon wrench 14 mm (0.55 in.)
Gas leak detector
Dial indicator with magnetic base
Radiator cap tester
Torque wrench
Lubricant
ItemCapacityClassification
Compressor oil±ND±OIL 8 or equivalent
Page 108 of 5135
031H4±01
03±26
± SERVICE SPECIFICATIONSCOOLING
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedNmkgfcmftlbf
Radiator drain plug131309
Water pump x Cylinder block Bolt A
Bolt B9.0
1192
11 38.0 in.lbf
8
Water inlet x Cylinder block sub±assy1111 28
Radiator x Radiator support upper1919414
1AZ±FE:
Part TightenedNmkgfcmftlbf
Water pump x Cylinder block9.09280 in.lbf
Water pump x Water pump pulley2626519
Water inlet x Cylinder block9.09280 in.lbf
Radiator support upper x body1919414
1AZ±FSE:
Part TightenedNmkgfcmftlbf
Water pump x Cylinder block9.09280 in.lbf
Water pump x Water pump pulley2626519
Water inlet x Cylinder block9.09280 in.lbf
Radiator support upper x body1919414
1CD±FTV:
Part TightenedNmkgfcmftlbf
Drain plug1313310
Water pump x Cylinder block3132023
Fuel inlet pipe sub±assy x Common rail assy
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Fuel inlet pipe sub±assy x Injection pump
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.lbf
Engine cover No. 1 x Intake manifold8.08271 in.lbf
Timing belt idler Sub±assy No.1 x Cylinder block3535726
Water inlet x Cylinder block8.89078 in.lbf
Radiator reserve tank assy x Radiator assy6.06153 in.lbf
Fan assy w/ motor x Fan shroud assy7.57666 in.lbf
Upper support x Body1919414
Relay box x Radiator assy5.35447 in.lbf
Front wheel1031,05076
Page 109 of 5135
031H3±01
03±24
± SERVICE SPECIFICATIONSCOOLING
AVENSIS REPAIR MANUAL (RM1018E)
COOLING
SERVICE DATA
1ZZ±FE/3ZZ±FE:
Thermostat
Valve opening temperature
Valve lift at 95C (203F)
86 to 90C (187 to 198F)
10 mm (0.394 in.) or more
Radiator cap sub±assy
Standard opening pressure
Minimum opening pressure
74 to 103 kPa (0.75 to 1.05 kgf/cm2, 10.7 to 14.9 psi)
59 kPa (0.6 kgf/cm2, 8.6 psi)
Cooling fan
Standard amperage at 20C (68F)
8 to 12 A
Cooling fan relay
Specified condition Between terminals 1 and 2
Between terminals 3 and 5
Cooling fan relay No.2
Specified condition Between terminals 1 and 2
Between terminals 3 and 4
Between terminals 3 and 5
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
Continuity
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
1AZ±FE:
Thermostat
Valve opening temperature
Valve lift at 95C (203F)
80 to 84C (176 to 183F)
10 mm (0.394 in.) or more
Radiator cap sub±assy
Standard opening pressure
Minimum opening pressure
93 ± 122 kPa (0.95 ± 1.25 kgf/cm2, 13.4 ± 17.6 psi)
78 kPa (0.8 kgf/cm2, 11.2 psi)
Cooling fan
Standard amperage at 20C (68F)
Standard amperage (No.2 (With Air Conditioner)) at 20C (68F)
5.2 to 8.2 A (M/T) 8.3 to 11.3 (A/T)
5.2 to 8.2 A (M/T) 8.3 to 11.3 (A/T)
Cooling fan relay
Specified condition Between terminals 1 and 2
Between terminals 3 and 5
Cooling fan relay No.2
Specified condition Between terminals 1 and 2
Between terminals 3 and 4
Between terminals 3 and 5
Cooling fan relay No.3
Specified condition Between terminals 1 and 2
Between terminals 3 and 5
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
Continuity
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
1AZ±FSE:
Thermostat
Valve opening temperature
Valve lift at 95C (203F)
86 to 90C (187 to 198F)
10 mm (0.394 in.) or more
Radiator cap sub±assy
Standard opening pressure
Minimum opening pressure
74 to 103 kPa (0.75 to 1.05 kgf/cm2, 10.7 to 14.9 psi)
59 kPa (0.6 kgf/cm2, 8.5 psi)
Page 110 of 5135
± SERVICE SPECIFICATIONSCOOLING
03±25
AVENSIS REPAIR MANUAL (RM1018E) Cooling fan
Standard amperage at 20C (68F)
Standard amperage (No.2 (With Air Conditioner)) at 20C (68F)
5.2 to 8.2 A (M/T) 8.3 to 11.3 (A/T)
5.2 to 8.2 A (M/T) 8.3 to 11.3 (A/T)
Cooling fan relay
Specified condition Between terminals 1 and 2
Between terminals 3 and 5
Cooling fan relay No.2
Specified condition Between terminals 1 and 2
Between terminals 3 and 4
Between terminals 3 and 5
Cooling fan relay No.3
Specified condition Between terminals 1 and 2
Between terminals 3 and 5
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
Continuity
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
1CD±FTV:
Thermostat
Valve opening temperature
Valve lift at 95C (203F)
80 ± 84C (176 ± 183F)
8.5 mm (0.33 in.) or more
Radiator cap sub±assy
Standard opening pressure
Minimum opening pressure
93 ± 122 kPa (0.95 ± 1.25 kgf/cm2, 13.4 ± 17.6 psi)
78 kPa (0.8 kgf/cm2, 11.4 psi)
Cooling fan
Standard amperage at 20C (68F)
13.2 A
Cooling fan relay
Specified condition Between terminals 1 and 2
Between terminals 3 and 5
Cooling fan relay No.2
Specified condition Between terminals 1 and 2
Between terminals 3 and 4
Between terminals 3 and 5
Cooling fan relay No.3
Specified condition Between terminals 1 and 2
Between terminals 3 and 5
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
Continuity
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
Continuity
No continuity
Continuity (Apply battery voltage terminals 1 and 2)
Page 114 of 5135
03±16
± SERVICE SPECIFICATIONSENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)Part Tightenedftlbf kgfcm Nm
Floor panel brace front x Body3030622
Battery carrier x Body12.81319
Battery x Body5.05144 in.lbf
Air cleaner case x Body5.05144 in.lbf
Air cleaner case x Transverse engine engine mounting bracket LH5.05144 in.lbf
Radiator support upper x Body1919414
Front wheel RH & LH x Front axle hub sub±assy RH & LH1031,05076
Camshaft timing gear assy x Camshaft5455140
Chain tensioner slipper x Cylinder block sub±assy1919414
Timing chain or belt cover sub±assy x Cylinder head sub±assy1313310
Timing chain or belt cover sub±assy x Cylinder block sub±assy M6
M813
19133
19410
14
Crankshaft pulley x Crankshaft1381,407102
Cylinder head sub±assy x Cylinder block sub±assy 1st
2nd49
Turn 90500
Turn 9036
Turn 90
Camshaft timing oil control valve assy x Cylinder head sub±assy9.09280 in.lbf
Chain vibration damper No. 1 x Cylinder head sub±assy9.09280 in.lbf
Chain vibration damper No. 1 x Cylinder block sub±assy9.09280 in.lbf
1AZ±FE:
Part TightenedNmkgfcmftlbf
Front wheel RH1031,05076
Drain plug (M/T)4950036
Engine hanger No.1 x Cylinder head3838728
Engine hanger No.2 x Cylinder head3838728
Engine coolant temperature sensor x Cylinder head2020815
Knock sensor x Cylinder block2020815
Engine oil pressure switch assy x Cylinder head1515311
Water by±pass pipe No.1 x Cylinder block9.09280 in.lbf
Drive shaft bearing bracket x Cylinder block5455140
V±ribbed belt tensioner assy x Timing chain cover6060744
Ignition coil assy x Cylinder head9.09280 in.lbf
Water inlet x Cylinder block9.09280 in.lbf
Exhaust manifold converter x Cylinder head3737827
Exhaust manifold stay x Exhaust manifold converter4444932
Manifold converter insulator No. 1 x Exhaust manifold converter121229
Intake manifold x Cylinder head3030622
Fly wheel (M/T) x Crank shaft1301,32796
Drive plate & ring gear (A/T) x Crankshaft981,00072
Transverse engine engine mounting bracket front x Transverse engine en-
gine mounting insulator front8788764
Transverse engine engine mounting bracket rear x Transverse engine engine
mounting insulator rear8788764
Front suspension cross member sub±assy front x Body Front
Rear45
133459
1,35633
98
Front suspension brace RH x Frame Bolt A
Bolt B133
801,356
81698
59
Front suspension brace LH x Frame Bolt A
Bolt B133
801,356
81698
59
Transverse engine engine mounting insulator LH x Engine mounting bracket
LH8788764
Transverse engine engine mounting insulator RH x Engine mounting bracket
RH5253038