Page 1544 of 3870
Install the engine assembly, being careful not to pinch the cables, hoses or wiring
harness connectors.
Fig. 36: Installing Engine Assembly
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< ENGINE MOUNT INSTALLATION 1. Place a garage jack against the engine oil pan with a piece of wood in between,
and install the engine mount while adjusting the position of the engine.
2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. < Engine hanger MB991895 is used >
1. Set special tool MB991895 to the front fender assembling bolts (A and B)
and
(C and D
) as shown.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1565 of 3870
Fig. 54: Removing Camshaft Oil Seal
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Cover the end of a flat-tipped screwdriver with a shop towel and insert into the
notched section of the oil seal, and pry out the oil seal to remove it.
<< D >> VALVE SPRING RETAINER LOCK REMOVAL Use special tool MD998772 to compress the valve spring, and remove the valve
sprin
g retainer locks.
cylinder head.
CAUTION: When removing valve spring retainer locks, leave the
piston of each cylinder in the TDC (Top Dead Center)
position. The valve may fall into the cylinder if the
piston is not properly in the TDC position.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1566 of 3870
Fig. 55: Removing Valve Spring Retainer Lock (Left Bank)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1567 of 3870
Fig. 56: Removing Valve Spring Retainer Lock (Right Bank)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1570 of 3870
Fig. 58: Filling New Valve Stem Seal In Valve Guide Using Valve Stem Area As Guide
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< VALVE SPRING INSTALLATION Install the valve spring with its identification color painted end facing the locker
arm.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1571 of 3870
Fig. 59: Installing Valve Spring
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< VALVE SPRING RETAINER LOCK INSTALLATION Use special tool MD998772 to compress the valve spring in the same manner as
removal.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1572 of 3870
Fig. 60: Identifying Installation Of Valve Spring Retainer Lock (Left Bank)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1573 of 3870
Fig. 61: Identifying Installation Of Valve Spring Retainer Lock (Right Bank)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< ROCKER ARM AND SHAFT ASSEMBLY INSTALLATION 1. Install the rocker arm, shaft and lash adjuster assembly.
2. Tighten the mounting bolts to the specified torque.
Tighten torque: 31+/- 3 N.m (23+/-2 ft-lb)
3. Remove s
pecial tool MD998443.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor