2004 MITSUBISHI ENDEAVOR lock

1. Connect special tool MB991668 to scan tool MB991958.
CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 16: Checking Belt Deflection

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Standard value:
STANDARD VALUE
If the tension or deflection is outside the standard value, adjust by the following
procedure.
1. Loosen the tensioner pulley lock nut.
ITEM
WHEN
CHECKED
DURING
ADJUSTMENT
DURING
REPLACEMENT
Deflection
(Reference value)
mm (in)
12.3 - 16.2
(0.48 - 0.64)
13.2 - 15.1 (0.52 -
0.59)
9.6 - 12.3 (0.38 - 0.48)

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 17: Loosening Tensioner Pulley Lock Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Adjust the belt tension to the standard value by turning the adjusting bolt. The
tension will increase when turning the adjusting bolt clockwise, and decrease
when turning counterclockwise.
3. Tighten the lock nut to the specified torque.
Tightening torque: 49+/-9 N.m (36+/-7 ft-lb)
4. Tighten the adjusting bolt.
Tightening torque: 5.0+/-1.0 N.m (44+/-9 in-lb)
5. Check the belt deflection amount and tension, and readjust if necessary.
IGNITION TIMING CHECK
CAUTION: Check after turning the crankshaft one or more
rotations clockwise.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Required Special Tool
:
MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: V.C.I. MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A
1. Before checks set the vehicle in the following condition:
Engine coolant temperature: 80 - 95°C (176 - 203°F) Lights and all accessories: OFF Transaxle: P range
2. Connect scan tool MB991958 to the data link connec
tor.
NOTE: Vehicles for Canada, the headlight, taillight, etc. remain
lit even when the lighting switch is in "OFF" position
but this is no problem for checks.
CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: V.C.I. MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A
1. Before checks set the vehicle in the following condition:
Engine coolant temperature: 80 - 95°C (176 - 203°F) Lights and all accessories: OFF Transaxle: P range
2. Connect scan tool MB991958 to the data link connec
tor.
NOTE: Vehicles for Canada, the headlight, taillight, etc. remain
lit even when the lighting switch is in "OFF" position
but this is no problem for checks.
CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. Connect scan tool MB991958 to the data link connec
tor.
CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. < Engine hanger MB991895 is used > Remove special tool MB991895.
3. < Engine hanger MB991928 is used > Remove special tool MB991928.
Fig. 34: Removing Special Tool MB991928

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Hold the en
gine assembl
y with a chain block, etc.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 35: Holding Engine Assembly With A Chain Block

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Place a garage jack against the engine oil pan with a piece of wood in between
so that the weight of the engine and transaxle assembly is no longer being
applied to the engine mount.
6. Loosen the engine mount mounting nuts and bolts, and remove the engine
mount.
<< F >>ENGINE ASSEMBLY REMOVAL After checking that all cables, hoses and wiring harness connectors and so on are
disconnected from the engine, lift the chain block slowly to remove the engine
assembly upward from the engine compartment. INSTALLATION SERVICE POINTS >>A<< ENGINE ASSEMBLY INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor