2004 MITSUBISHI ENDEAVOR lock

2. Install the timing belt by the following procedure so that there is no deflection
in the timing belt between each sprocket and pulley.
1. Crankshaft sprocket
2. Idler pulley
3. Camshaft sprocket (Left bank)
4. Water pump pulley
5. Camshaft sprocket (Right bank)
6. Tensioner pulley
3. Turn the camshaft sprocket (Right bank) counterclockwise until the tension
side of the timing belt is firmly stretched. Check all the timing marks again.
4. Use special tool MD998767 to push the tensioner pulley into the timing belt,
then temporarily tighten the center bolt.
Fi
g. 92: Pushin
g Tensioner Pulle
y Into Timin
g Bel
t

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
5. Use special tool MD998769 to turn the crankshaft 1/4 turn counterclockwise,
then turn it again clockwise until the timing marks are aligned.
Fig. 93: Aligning Timing Marks

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Loosen the center bolt of the tensioner pulley. Use special tool MD998767 and
a torque wrench to apply the tension torque to the timing belt as shown in the
illustration. Then tighten the center bolt to the specified torque.
Standard value: 4.4 N.m (39 in-lb) < Timing belt tension torque >
CAUTION: When tightening the center bolt, be careful that
the tensioner pulley does not turn with the bolt.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 95: Removing Setting Pin That Has Been Inserted Into Auto
-
Tensioner

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
8. Turn the crankshaft clockwise twice to align the timing marks.
9. Wait for at least five minutes, then check that the auto-tensioner pushrod
extends within the standard value range.
Standard value (A): 4.8 - 6.0 mm (0.19 - 0.24 inch)

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 98: Checking Rod

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. While holding the auto-tensioner with your hand, press the end of the pushrod
against a metal surface (such as the cylinder block) with a force of 98 - 196 N
(22 - 44 pound) and measure how far the pushrod is pushed in.
Standard value: Within 1 mm (0.04 inch)
A: Length when no force is applied
B: Length when force is applied
A - B: Movement in

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 99: Pressing End Of Pushrod Against Metal Surface

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. If the measured value is out of the standard value, replace the auto-tensioner
adjuster.
CYLINDER BLOCK HEATER UNIT REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 100: Removing/Installing Cylinder Block Heater Unit Component

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT << A >> CYLINDER BLOCK HEATER UNIT REMOVAL Remove the cylinder block heater unit by using a flat-tipped screwdriver. INSTALLATION SERVICE POINT >>A<< CYLINDER BLOCK HEATER UNIT INSTALLATION 1. Install the cylinder block heater unit to the cylinder block within the range as
shown.
2. Tighten the cylinder block heater unit mounting bolt to the specified torque.
Ti
ghtenin
g tor
que: 2.6 +/- 0.2 N.m (23 +
/- 2 i
n-lb)

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 101: Ti
ghtenin
g Cylinder Block Heater Uni
t

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

change on the voltage. You can switch on/off the audio unit, control the mode
and volume by the remote controlled radio switch (RH). You can select a CD
track and pre-set radio station, and tune it by the remote controlled radio switch
(LH).
TECHNICAL DESCRIPTION (COMMENT) If the system does not recognize the remote controlled radio switches (RH), the
clock spring or the radio, CD player and CD changer may be defective. TROUBLESHOOTING HINTS
Malfunction of the remote controlled radio switch (RH) Malfunction of the radio, CD player and CD changer Malfunction of the clock spring Damaged wiring harness or connectors
DIAGNOSIS Required Special Tool:
MB991223: Harness set
STEP 1. Measure the voltage at remote controlled radio switch power
supply circuit at the clock spring connector C-306.
1. Disconnect the clock s
prin
g connector
C-306.
NOTE: You can switch on the audio unit by the remote controlled
switch, but can not switch it off.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor