2004 MITSUBISHI ENDEAVOR lock

1. Heat the piston approximately 70°C (158°F) and pull out the piston pin.
Fig. 114: Removing Piston Pin

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< PISTON PIN INSTALLATION 1. When replacing the piston, note the cylinder bore size mark on the cylinder
block as illustrated, and select a
piston accordin
g to the followin
g table.
Use care since the piston is hot after heating.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 130: Inserting Piston And Connecting Rod Assembly Into Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Using a suitable piston ring compressor tool, install the piston and connecting
rod assembly into the cylinder block.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 131: Installing Piston And Connecting Rod Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>F<< CONNECTING ROD CAP INSTALLATION 1. Verifying the mark made during disassembly, install the bearing cap to the
connecting rod. If the connecting rod is new with no index mark, make sure
that the bearin
g lockin
g notches are on the same side as shown.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

CRANKSHAFT AND CYLINDER BLOCKREMOVAL AND INSTALLATION
CAUTION: Do not remove the block heater unless it is damaged,
because it cannot be re-used once it is removed.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 138: Removing/Installing Crankshaft And Cylinder Block

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOL:
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

MD998718: Crankshaft Rear Oil Seal Installer
INSTALLATION SERVICE POINTS >>A<< BLOCK HEATER INSTALLATION Within 30° of the center, install the block heater as shown in Fi
g.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 139: Installing Block Heater

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< KNOCK SENSOR BRACKET INSTALLATION Check that the bracket is in proper contact with the cylinder block boss and tighten
to the specified torque in the order shown.
Tightening torque: 28+/-2 N.m (21+/-1 ft-lb)
Fig. 140: Installing Knock Sensor Bracket

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< CRANKSHAFT BEARING INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

1. Measure the crankshaft journal diameter and confirm its classification from the
following table. In the case of a crankshaft supplied as a service part,
identification colors/marks of its journals are painted/stamped at the positions
shown in the illustration.
Fig. 141: Identifying Color On Crankshaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. The cylinder block bearing bore diameter identification marks are stamped at
the
position shown in the illustration from left to ri
ght, be
ginnin
g at No. 1.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor