2004 MITSUBISHI ENDEAVOR lock

Fig. 74: Compressing Spring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Remove the retainer locks.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 78: Installing Valve Spring And Identifying Colors

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< RETAINER LOCK INSTALLATION Using special tool MD998735 or MD998772, compress the valve spring and insert
the retainer lock into position. NOTE: The valve spring, if excessively compressed, causes the
bottom end of retainer to damage the stem seal.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 79: Installing Retainer Lock

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 80: Using Special Tool MD998772 For Installing Retainer Lock

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< CYLINDER HEAD BOLT INSTALLATION 1. Tighten the bolts in the illustrated sequence two or three steps.
Tightening torque: 108+/-5 N.m (80+/-4 ft-lb)
CAUTION: Attach the head bolt washer in the direction shown in
the figure.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 97: Installing Outer/Inner Rotor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< OIL PUMP CASE ASSEMBLY INSTALLATION 1. Clean the gasket mating surfaces of oil pump case and cylinder block.
2. Apply a 3 mm (0.1 inch) diameter bead of sealant (Mitsubishi Genuine Parts
number MD970389 or equivalent) to the oil pump case.
Apply sealant as indicated by the broken line in the illustration; the grooves
must be traced and the bolt holes must be surrounded with a bead of sealant.
3. Install the oil pump case assembly to the front of the cylinder block.
NOTE: Be sure to install the oil pump case quickly while the
sealant is wet (within 15 minutes).

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 101: Installing Oil Filter

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>E<< ENGINE OIL PRESSURE SWITCH 1. Apply 3M< SD >TM< /SD > AAD Part number 8672 or equivalent to the
thread of engine oil pressure switch.
CAUTION: Be careful not to block the oil passage with sealant.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 103: Tightening Engine Oil Pressure Switch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>F<< OIL PAN, UPPER INSTALLATION 1. Clean both gasket surfaces of the upper oil pan and cylinder block.
2. Apply a 4 mm (0.2 inch) diameter bead of sealant. (Mitsubishi Genuine Parts
number MD970389 or equivalent) to the upper oil pan.
Apply sealant as indicated by the broken line in the illustration; the grooves
must be traced and the bolt holes must be surrounded with a bead of sealant.
CAUTION: When installing the upper oil pan, be sure not to
expel the sealant from the oil pan flange at

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

3. Install the oil pan to the bottom of the cylinder block.
portion A in the illustration.
NOTE: Be sure to install the oil pan quickly while the sealant is
wet (within 15 minutes).

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor