2003 LEXUS LS430 lock

Fig. 30: Installing Stop Lamp Switch Assy With Stop Lamp Switch Lock Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
30.INSTALL BRAKE PEDAL PAD
a. Install the brake pedal pad to the brake pedal sub-assy.
31.INSTALL BRAKE PEDAL SUB-ASSY
a. Install the brake pedal sub-assy with the brake pedal shaft washer and nut.
Torque: 37 N.m (375 kgf.cm, 27 ft.lbf)

Fig. 41: Removing Brake Master Cylinder Sub-Assy Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5.REMOVE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSY
a. Remove the brake master cylinder reservoir filler cap and master cylinder reservoir strainer.
HINT:
Using 2 fingers, pull up and turn the master cylinder reservoir strainer counterclockwise to remove.
b. Remove the set screw and pull out the reservoir.

Fig. 44: Removing Snap Ring With Snap Ring Pliers
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Place a shop rag and 2 wooden blocks on the work table, and lightly tap the cylinder flange against
the block edges until the No.2 piston drops out of the cylinder.
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HINT:
Make sure that the distance (A) from the shop rag to the top of the blocks is at least 100 mm (3.94
in.).
e. Remove the O-rin
g from the master cylinder body.

Fig. 60: Removing Brake Master Cylinder Sub-Assy Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5.REMOVE INSTRUMENT CLUSTER FINISH PANEL END
6.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
7.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
8.REMOVE COIN BOX ASSY
9.REMOVE OUTER MIRROR SWITCH ASSY
10.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
11.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2
a. Remove the 2 bolts and hood lock release lever.
b. Remove the instrument panel under cover sub-assy No.2.
12.REMOVE BRAKE PEDAL RETURN SPRING
a. Remove the brake pedal return spring.
13.REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS
a. Remove the clip and the push rod pin.
b. Loosen the clevis lock nut and remove the brake master cylinder push rod clevis.
c. Remove the clevis lock nut.

Fig. 66: Connecting Vacuum Hose Assy To Vacuum Check Valve Assy And Set Clip
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
18.INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
a. Install the clevis lock nut and the brake master cylinder push rod clevis.
HINT:
After adjusting the brake pedal height, torque the clevis lock nut.
b. Apply lithium soap base glycol grease to the push rod pin.
c. Install the push rod pin and clip.

Fig. 69: Installing Brake Tubes To Brake Master Cylinder Sub-Assy And ABS & TRACTION
Actuator Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
22.FILL RESERVOIR WITH BRAKE FLUID (SEE BLEEDING
)
23.BLEED MASTER CYLINDER (SEE BLEEDING
)
24.BLEED BRAKE LINE (SEE BLEEDING
)
25.CHECK FLUID LEVEL IN RESERVOIR (SEE BLEEDING
)
26.CHECK FOR BRAKE FLUID LEAKAGE
27.CHECK AND ADJUST BRAKE PEDAL HEIGHT (SEE ON
-VEHICLE INSPECTION )
28.CHECK PEDAL FREE PLAY (SEE ON
-VEHICLE INSPECTION )
29.CHECK PEDAL RESERVE DISTANCE (SEE ON
-VEHICLE INSPECTION )
30.INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2
31.INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1
a. Install the instrument panel under cover sub-assy No.1.
b. Install the 2 bolts and hood lock release lever.
32.INSTALL OUTER MIRROR SWITCH ASSY
33.INSTALL COIN BOX ASSY
34.INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1

a. Connect the flexible hose with the union bolt and a new gasket.
Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)
HINT:
Install the flexible hose lock securely in the lock hole in the disc brake cylinder assy.
Fig. 85: Connecting Flexible Hose With Union Bolt And Gasket

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
23.INSTALL DISC BRAKE PAD KIT FRONT (PAD ONLY)
a. Right wheel:
Connect the pad wear indicator to the inner pads, and install a new clip.
HINT:

Install the clip lock securely in the grooves of the pad.
Fig. 86: Connecting Pad Wear Indicator To Inner Pads

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Apply disc brake grease to the anti squeal shims and install them to each pad.
c. Install the pad wear indicator to the inner pad.