2002 JEEP LIBERTY Workshop Manual

Page 185 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual POWER BRAKE BOOSTER
DESCRIPTION
The booster assembly consists of a housing divided
into separate chambers by two internal diaphragms.
The outer edge of each diaphragm is attached to the
booster housin

Page 186 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (4) Apply 15-20 inches vacuum at large end of
check valve (Fig. 35).
(5) Vacuum should hold steady. If gauge on pump
indicates vacuum loss, check valve is faulty and
should be replaced.
REMOVAL
(1) Di

Page 187 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (6) Remove knee blocker under the steering colum-
n,(Refer to 23 - BODY/INSTRUMENT PANEL/KNEE
BLOCKER - REMOVAL).
(7) Remove retaining clip that secures booster
push rod to brake pedal (Fig. 36).(8) R

Page 188 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (4) Tighten booster mounting nuts to 22.6 N´m
(200 ft. lbs.).
(5) Install the knee blocker,(Refer to 23 - BODY/
INSTRUMENT PANEL/KNEE BLOCKER - INSTAL-
LATION).
(6) If original master cylinder is bei

Page 189 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (2) Attach bleed tubes to cylinder outlet ports.
Then position each tube end into reservoir (Fig. 40).
(3) Fill reservoir with fresh brake fluid.
(4) Press cylinder pistons inward with wood dowel.
The

Page 190 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual FLUID RESERVOIR
REMOVAL
(1) Install prop rod on brake pedal to keep pres-
sure on the brake system.
(2) Remove reservoir cap and siphon fluid into
drain container.
(3) Remove the electrical connector

Page 191 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual SPECIFICATIONS
BRAKE FLUID
The brake fluid used in this vehicle must conform
to DOT 3 specifications and SAE J1703 standards.
No other type of brake fluid is recommended or
approved for usage in the v

Page 192 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (9) Remove the axle shaft, (Refer to 3 - DIFFER-
ENTIAL & DRIVELINE/REAR AXLE - 8 1/4/AXLE
SHAFTS - REMOVAL).
(10) Remove the bolts attaching the support plate
to the axle and remove the support plate