2002 JEEP LIBERTY Workshop Manual

Page 1369 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual DIAGNOSIS AND TESTING - EXHAUST SYSTEM
EXHAUST SYSTEM DIAGNOSIS CHART
CONDITION POSSIBLE CAUSE CORRECTION
EXCESSIVE EXHAUST NOISE OR
LEAKING EXHAUST GASES1. Leaks at pipe joints. 1. Tighten clamps/bol

Page 1370 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual 2.4L ENGINES
(1) Disconnect the oxygen sensors.
(2) Remove the two bolts and flanged nuts at the
manifold (Fig. 1).
(3) Lower the catalyst assembly and slide out of
the mount at the transmission (if e

Page 1371 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual CROSS-OVER PIPE
REMOVAL
WARNING: IF TORCHES ARE USED WHEN WORK-
ING ON THE EXHAUST SYSTEM, DO NOT ALLOW
THE FLAME NEAR THE FUEL LINES.
WARNING: THE NORMAL OPERATING TEMPERA-
TURE OF THE EXHAUST SYSTEM

Page 1372 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual WARNING: IF TORCHES ARE USED WHEN WORK-
ING ON THE EXHAUST SYSTEM, DO NOT ALLOW
THE FLAME NEAR THE FUEL LINE.
CAUTION: When servicing exhaust system compo-
nents, disconnect the oxygen sensor connecto

Page 1373 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (1) Position muffler and tailpipe assembly into
vehicle.
(2) Install clamp retaining tailpipe to the rear
tailpipe hanger.DO NOTtighten clamp at this time.
(3) Install mounting nuts onto the muffler t

Page 1374 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual FRAMES & BUMPERS
TABLE OF CONTENTS
page page
FRONT FASCIA
REMOVAL.............................1
INSTALLATION..........................2
REAR FASCIA
REMOVAL.............................2
INSTALLATION..

Page 1375 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual INSTALLATION
(1) Install the fascia.
(2) Connect the electrical connectors.
²Side repeater lights, both sides, if equipped.
²Fascia to grille opening reinforcement.
(3) Install the six push pin fast

Page 1376 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual REAR FASCIA SUPPORT
REMOVAL
(1) Remove the rear fascia assembly. (Refer to 13 -
FRAME & BUMPERS/BUMPERS/REAR FASCIA -
REMOVAL)
(2) Remove the six rivets and remove the fascia
support (Fig. 4).
INSTALL