2002 JEEP LIBERTY Workshop Manual

Page 121 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (6) Loosen the differential bearing cap bolts.
(7) With Spreader W-129-B and adapters from
Adapter set 6987, position the adapters in the differ-
ential holes (Fig. 44). Install hold-down clamps and
t

Page 122 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (12) Remove differential from the housing. Ensure
that the differential bearing cups remain in position
on the differential bearings (Fig. 47).
(13) Remove bearing cups from the differential and
tag t

Page 123 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (6) Install the bearing caps in their original loca-
tions (Fig. 50).
(7) Loosely install differential bearing cap bolts.
(8) Remove axle housing spreader.
(9) Tighten the bearing cap bolts to 64-91 N

Page 124 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual DISASSEMBLY
(1) Clamp side gear Fixture 6965 in a vise and set
differential case on the fixture (Fig. 53).
(2) Remove ring gear if the ring gear is to be
replaced. The Trac-loktdifferential can be ser

Page 125 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (6) Assemble Threaded Adapter 6960-1 into top
side gear. Thread Forcing Screw C-6960-4 into
adapter until it becomes centered in adapter plate.
(7) Position a small screw driver in slot of
Threaded Ad

Page 126 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (10) Insert Turning Bar 6960-2 into the pinion
mate shaft hole in the case (Fig. 59).
(11) Loosen the Forcing Screw in small increments
until the clutch pack tension is relieved and the dif-
ferential

Page 127 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (3) Position assembled clutch disc packs on the
side gear hubs.
(4) Install clutch pack and side gear in the ring
gear side of the differential case (Fig. 62).Verify
clutch pack retaining clips are in

Page 128 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual DIFFERENTIAL CASE
BEARINGS
REMOVAL
(1) Remove differential case from axle housing.
(2) Remove side bearings from the differential case
with Puller/Press C-293-PA, Adapters 8352 and Plug
SP-3289 (Fig.