perform its many functions. The EMIC module incor-
porates a blue-green digital Vacuum Fluorescent Dis-
play (VFD) for displaying odometer and trip
odometer information, as well as several warning
messages and certain diagnostic information. In addi-
tion to instrumentation and indicators, the EMIC has
the hardware and software needed to provide the fol-
lowing features:
²Chime Warning Service- A chime tone gener-
ator on the EMIC electronic circuit board provides
audible alerts to the vehicle operator and eliminates
the need for a separate chime module. (Refer to 8 -
ELECTRICAL/CHIME WARNING SYSTEM -
DESCRIPTION).
²Panel Lamps Dimming Service- The EMIC
provides a hard wired 12-volt Pulse-Width Modulated
(PWM) output that synchronizes the dimming level
of the radio display, gear selector indicator, heater-air
conditioner control, and all other dimmable lighting
on the panel lamps dimmer circuit with that of the
cluster illumination lamps and VFD.
The EMIC houses four analog gauges and has pro-
visions for up to twenty-four indicators (Fig. 2). The
EMIC includes the following analog gauges:
²Coolant Temperature Gauge
²Fuel Gauge
²Speedometer
²Tachometer
Some of the EMIC indicators are automatically
configured when the EMIC is connected to the vehi-
cle electrical system for compatibility with certain
optional equipment or equipment required for regula-
tory purposes in certain markets. While each EMIC
may have provisions for indicators to support every
available option, the configurable indicators will not
be functional in a vehicle that does not have the
equipment that an indicator supports. The EMIC
includes provisions for the following indicators (Fig.
2):
²Airbag Indicator (with Airbag System only)
²Antilock Brake System (ABS) Indicator
(with ABS only)
²Brake Indicator
²Charging Indicator
²Coolant Low Indicator (with Diesel Engine
only)
²Cruise Indicator (with Speed Control Sys-
tem only)
²Four-Wheel Drive Full Time Indicator (with
Selec-Trac Transfer Case only)
²Four-Wheel Drive Low Mode Indicator
²Four-Wheel Drive Part Time Indicator
²Front Fog Lamp Indicator (with Front Fog
Lamps only)
²High Beam Indicator
²Low Fuel Indicator²Low Oil Pressure Indicator
²Malfunction Indicator Lamp (MIL)
²Overdrive-Off Indicator (with Automatic
Transmission only)
²Rear Fog Lamp Indicator (with Rear Fog
Lamps only)
²Seatbelt Indicator
²Security Indicator (with Vehicle Theft
Security System only)
²Sentry Key Immobilizer System (SKIS)
Indicator (with SKIS only)
²Transmission Overtemp Indicator (with
Automatic Transmission only)
²Turn Signal (Right and Left) Indicators
²Wait-To-Start Indicator (with Diesel Engine
only)
²Water-In-Fuel Indicator (with Diesel Engine
only)
Each indicator in the EMIC is illuminated by a
dedicated Light Emitting Diode (LED) that is sol-
dered onto the EMIC electronic circuit board. The
LEDs are not available for service replacement and,
if damaged or faulty, the entire EMIC must be
replaced. Cluster illumination is accomplished by
dimmable incandescent back lighting, which illumi-
nates the gauges for visibility when the exterior
lighting is turned on. Each of the incandescent bulbs
is secured by an integral bulb holder to the electronic
circuit board from the back of the cluster housing.
The incandescent bulb/bulb holder units are available
for service replacement.
Hard wired circuitry connects the EMIC to the
electrical system of the vehicle. These hard wired cir-
cuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the EMIC through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
The EMIC modules for this model are serviced only
as complete units. The EMIC module cannot be
adjusted or repaired. If a gauge, an LED indicator,
the VFD, the electronic circuit board, the circuit
board hardware, the cluster overlay, or the EMIC
housing are damaged or faulty, the entire EMIC mod-
ule must be replaced. The cluster lens, hood and
mask unit and the individual incandescent lamp
bulbs with holders are available for service replace-
ment.
KJINSTRUMENT CLUSTER 8J - 3
INSTRUMENT CLUSTER (Continued)
SPARK PLUG - OPERATION.............8I-12
SPARK PLUG - REMOVAL..............8I-15
SPARK PLUG CABLE RESISTANCE, 2.4L....8I-3
SPARK PLUG CONDITIONS - DIAGNOSIS
AND TESTING........................8I-13
SPARK PLUGS, SPARK PLUG -
CLEANING..........................8I-15
SPARK PLUGS, SPECIFICATIONS..........8I-3
SPEAKER - DESCRIPTION..............8A-13
SPEAKER - INSTALLATION.............8A-15
SPEAKER - OPERATION...............8A-14
SPEAKER - REMOVAL.................8A-14
SPECIAL TOOLS - 3.7L ENGINE..........9-15
SPECIAL TOOLS - 8 1/4 AXLE...........3-98
SPECIAL TOOLS - BASE BRAKES..........5-7
SPECIAL TOOLS - BODY................23-5
SPECIAL TOOLS - COOLING.............7-14
SPECIAL TOOLS - FRONT AXLE..........3-34
SPECIAL TOOLS - FRONT SUSPENSION.....2-8
SPECIAL TOOLS - FUEL SYSTEM.........14-6
SPECIAL TOOLS - OUTER TIE ROD END
REMOVAL TOOL.....................19-15
SPECIAL TOOLS - POWER
DISTRIBUTION SYSTEMS............8W-97-2
SPECIAL TOOLS - POWER STEERING
PUMP.............................19-20
SPECIAL TOOLS - REAR AXLE...........3-63
SPECIAL TOOLS - RFE TRANSMISSION....21-120
SPECIAL TOOLS - STEERING COLUMN....19-8
SPECIAL TOOLS - WIRING/TERMINAL . 8W-01-10
SPECIAL TOOLS, BATTERY SYSTEM.......8F-7
SPECIFICATIONS, BATTERY SYSTEM......8F-6
SPECIFICATIONS, BRAKES - ABS.........5-33
SPECIFICATIONS, CHARGE CAPACITY.....24-42
SPECIFICATIONS, CLUTCH...............6-5
SPECIFICATIONS, DIAGNOSIS AND
TESTING............................22-8
SPECIFICATIONS, FLUID CAPACITIES.......0-4
SPECIFICATIONS, FRAME DIMENSIONS....13-3
SPECIFICATIONS, FRONT AXLE...........3-33
SPECIFICATIONS, GAP AND FLUSH.....23-116
SPECIFICATIONS, IGNITION TIMING.......8I-2
SPECIFICATIONS, LAMPS/LIGHTING -
EXTERIOR..........................8L-15
SPECIFICATIONS, LAMPS/LIGHTING -
INTERIOR..........................8L-71
SPECIFICATIONS, NV1500..............21-30
SPECIFICATIONS, OPENING DIMENSIONS . 23-111
SPECIFICATIONS, PAINT CODES........23-162
SPECIFICATIONS, REAR AXLE............3-62
SPECIFICATIONS, REMOTE KEYLESS
ENTRY TRANSMITTER.................8N-9
SPECIFICATIONS, SEALER LOCATIONS....23-87
SPECIFICATIONS, SPECIFICATIONS.......24-10
SPECIFICATIONS, STANDARD
PROCEDURE.........................23-4
SPECIFICATIONS, TORQUE..............13-6
SPECIFICATIONS, WELD AND
STRUCTURAL ADHESIVE LOCATIONS......23-9
SPEED CONTROL - DESCRIPTION........8P-1
SPEED CONTROL - OPERATION..........8P-1
SPEED CONTROL - TORQUE.............8P-2
SPEED SENSOR - DESCRIPTION, INPUT . 21-143
SPEED SENSOR - DESCRIPTION,
OUTPUT...........................21-152
SPEED SENSOR - INSTALLATION, FRONT
WHEEL.............................5-34
SPEED SENSOR - INSTALLATION, INPUT . 21-143
SPEED SENSOR - INSTALLATION,
OUTPUT...........................21-152
SPEED SENSOR - INSTALLATION, REAR
WHEEL.............................5-35
SPEED SENSOR - OPERATION, INPUT . . . 21-143
SPEED SENSOR - OPERATION, OUTPUT . . 21-152
SPEED SENSOR - REMOVAL, FRONT
WHEEL.............................5-34
SPEED SENSOR - REMOVAL, INPUT.....21-143
SPEED SENSOR - REMOVAL, OUTPUT . . . 21-152
SPEED SENSOR - REMOVAL, REAR
WHEEL.............................5-35
SPEEDOMETER - DESCRIPTION
.........8J-32
SPEEDOMETER - OPERATION
...........8J-32
SPLASH SHIELD - INSTALLATION,
FRONT WHEELHOUSE
................23-143
SPLASH SHIELD - INSTALLATION, REAR
WHEELHOUSE
......................23-144
SPLASH SHIELD - REMOVAL, FRONT
WHEELHOUSE
......................23-143SPLASH SHIELD - REMOVAL, REAR
WHEELHOUSE......................23-144
SPLICE INFORMATION - DESCRIPTION,
CONNECTOR, GROUND..............8W-01-7
SPLICING - STANDARD PROCEDURE,
WIRE...........................8W-01-14
SPRING - INSTALLATION...........2-13,2-18
SPRING - REMOVAL...............2-13,2-18
SPRINGS - DESCRIPTION, VALVE.....9-29,9-38
SPRINGS - INSTALLATION, VALVE....9-29,9-38
SPRINGS - REMOVAL, VALVE........9-29,9-38
STABILIZER BAR - INSTALLATION....2-14,2-19
STABILIZER BAR - REMOVAL........2-14,2-19
STABILIZER BAR BUSHINGS -
INSTALLATION.........................2-9
STABILIZER BAR BUSHINGS - REMOVAL....2-9
STABILIZER LINK - INSTALLATION........2-14
STABILIZER LINK - REMOVAL............2-14
STAKING - STANDARD PROCEDURE,
HEAT ...............................23-3
STARTER MOTOR - DIAGNOSIS AND
TESTING...........................8F-39
STARTER MOTOR - INSTALLATION.......8F-41
STARTER MOTOR - REMOVAL..........8F-39
STARTER MOTOR, GAS POWERED.......8F-39
STARTER MOTOR RELAY - DESCRIPTION . 8F-41
STARTER MOTOR RELAY -
INSTALLATION.......................8F-43
STARTER MOTOR RELAY - OPERATION.....8F-42
STARTER MOTOR RELAY - REMOVAL.....8F-43
STARTER RELAY - DIAGNOSIS AND
TESTING...........................8F-42
STARTING PROCEDURE - STANDARD
PROCEDURE, JUMP....................0-5
STARTING SYSTEM - DESCRIPTION......8F-32
STARTING SYSTEM - DIAGNOSIS AND
TESTING...........................8F-33
STARTING SYSTEM - INSPECTION.......8F-37
STARTING SYSTEM - OPERATION........8F-32
STATE DISPLAY TEST MODE -
DESCRIPTION........................25-2
STEERING - DESCRIPTION..............19-1
STEERING - OPERATION................19-1
STEERING COLUMN, SPECIAL TOOLS.....19-8
STEERING FLOW AND PRESSURE -
DIAGNOSIS AND TESTING, POWER.......19-3
STEERING LINKAGE - STANDARD
PROCEDURE........................19-16
STEERING PRESSURE SWITCH -
DESCRIPTION, POWER................19-22
STEERING PRESSURE SWITCH -
INSTALLATION, POWER...............19-22
STEERING PRESSURE SWITCH -
OPERATION, POWER..................19-22
STEERING PRESSURE SWITCH -
REMOVAL, POWER...................19-22
STEERING PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER.......19-18
STEERING PUMP, SPECIAL TOOLS -
POWER............................19-20
STEERING SYSTEM - DIAGNOSIS AND
TESTING, POWER.....................19-1
STEERING SYSTEM - DIAGNOSIS AND
TESTING, SUSPENSION.................2-1
STEERING WHEEL - INSTALLATION......19-12
STEERING WHEEL - REMOVAL..........19-12
STOP LAMP BULB - INSTALLATION,
CENTER HIGH MOUNTED..............8L-19
STOP LAMP BULB - REMOVAL, CENTER
HIGH MOUNTED.....................8L-18
STOP LAMP UNIT - INSTALLATION,
CENTER HIGH MOUNTED..............8L-19
STOP LAMP UNIT - REMOVAL, CENTER
HIGH MOUNTED.....................8L-19
STRAP - DESCRIPTION, RADIO NOISE
SUPPRESSION GROUND................8A-9
STRAP - INSTALLATION, CHECK . 23-121,23-128,
23-135
STRAP - INSTALLATION, RADIO NOISE
SUPPRESSION GROUND
...............8A-11
STRAP - OPERATION, RADIO NOISE
SUPPRESSION GROUND
...............8A-10
STRAP - REMOVAL, CHECK
.....23-121,23-128,
23-135
STRAP - REMOVAL, RADIO NOISE
SUPPRESSION GROUND
...............8A-10
STRIKER - INSTALLATION, GLOVE BOX
LATCH
............................23-149STRIKER - INSTALLATION, HOOD AJAR
SWITCH............................8Q-14
STRIKER - INSTALLATION, LATCH......23-124,
23-132,23-137
STRIKER - INSTALLATION, REAR SEAT
BACK LATCH.......................23-171
STRIKER - REMOVAL, GLOVE BOX
LATCH ............................23-148
STRIKER - REMOVAL, HOOD AJAR
SWITCH............................8Q-13
STRIKER - REMOVAL, LATCH . . . 23-124,23-132,
23-137
STRIKER - REMOVAL, REAR SEAT BACK
LATCH ............................23-170
STRUCTURAL ADHESIVE LOCATIONS -
SPECIFICATIONS, WELD................23-9
STRUCTURAL COVER - DESCRIPTION.....9-55
STRUCTURAL COVER - INSTALLATION.....9-55
STRUCTURAL COVER - OPERATION.......9-55
STRUCTURAL COVER - REMOVAL........9-55
STUDS - INSTALLATION...............22-11
STUDS - REMOVAL...................22-11
SUCTION LINE - INSTALLATION, A/C.....24-49
SUCTION LINE - REMOVAL, A/C.........24-48
SUN VISOR - INSTALLATION..........23-160
SUN VISOR - REMOVAL..............23-160
SUN VISOR SUPPORT - INSTALLATION . . 23-160
SUN VISOR SUPPORT - REMOVAL......23-160
SUNROOF - DESCRIPTION............23-175
SUNROOF GLASS PANEL ADJUSTMENT,
ADJUSTMENTS.....................23-178
SUNSHADE - INSTALLATION...........23-179
SUNSHADE - REMOVAL..............23-179
SUPPLEMENTAL RESTRAINT
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER A.........8O-6
SUPPLEMENTAL RESTRAINT SYSTEM -
DIAGNOSIS AND TESTING..............8O-6
SUPPLEMENTAL RESTRAINTS -
STANDARD PROCEDURE, HANDLING
NON-DEPLOYED......................8O-6
SUPPLIES - DESCRIPTION, 5 VOLT......8E-13
SUPPLIES - OPERATION, 5 VOLT........8E-15
SUPPORT - INSTALLATION, REAR
FASCIA..............................13-3
SUPPORT - INSTALLATION, SUN VISOR . . 23-160
SUPPORT - REMOVAL, REAR FASCIA......13-3
SUPPORT - REMOVAL, SUN VISOR.....23-160
SUPPORT BRACKET - INSTALLATION,
REARVIEW MIRROR.................23-161
SUPPORT CYLINDER - INSTALLATION . . . 23-120
SUPPORT CYLINDER - INSTALLATION,
FLIP-UP GLASS.....................23-139
SUPPORT CYLINDER - REMOVAL.......23-120
SUPPORT CYLINDER - REMOVAL,
FLIP-UP GLASS.....................23-139
SUPPRESSION GROUND STRAP -
DESCRIPTION, RADIO NOISE............8A-9
SUPPRESSION GROUND STRAP -
INSTALLATION, RADIO NOISE...........8A-11
SUPPRESSION GROUND STRAP -
OPERATION, RADIO NOISE.............8A-10
SUPPRESSION GROUND STRAP -
REMOVAL, RADIO NOISE..............8A-10
SURFACE PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET............9-9
SUSPENSION - DIAGNOSIS AND
TESTING, REAR.......................2-17
SUSPENSION AND STEERING SYSTEM -
DIAGNOSIS AND TESTING...............2-1
SUSPENSION ARM, BUSHINGS, AND
BALL JOINT - DESCRIPTION, UPPER......2-20
SUSPENSION ARM, BUSHINGS, AND
BALL JOINT - OPERATION, UPPER........2-20
SUSPENSION, SPECIAL TOOLS - FRONT....2-8
SWING GATE - INSTALLATION.........23-138
SWING GATE - REMOVAL.............23-138
SWING GATE BELTLINE WEATHERSTRIP
- INSTALLATION....................23-186
SWING GATE BELTLINE WEATHERSTRIP
- REMOVAL
........................23-186
SWING GATE OPENING WEATHERSTRIP
- INSTALLATION
....................23-186
SWING GATE OPENING WEATHERSTRIP
- REMOVAL
........................23-186
SWITCH - DESCRIPTION
................8P-5
SWITCH - DESCRIPTION, A/C HIGH
PRESSURE
.........................24-17
KJINDEX 25
Description Group-Page Description Group-Page Description Group-Page