2001 NISSAN ALMERA TINO length

SMT731D
11. Install selector, selector shaft, and selector shaft pin into clutch
housing.
SMT732D
12. Hammer the welch plug (selector shaft side) with a general-
purpose drift [OD: 12 mm (0.47 in)].
CAUTION:
Do not reuse welch plug.
SMT733DA
SMT734D
13. Install select check leaf spring, return spring, steel ball, reverse
gate, selector arm, bushing, and return bearing. Then, tighten
two reamer bolts with specified torque.
CAUTION:
Use correct reamer bolts for each installation point, because
each bolt has a different length.
SMT735D
14. Install oil pocket.
ASSEMBLYRS5F70A
Clutch Housing (Cont’d)
MT-54

Gear End PlayNLMT0077Unit: mm (in)
Gear End play
1st main gear
0.18 - 0.31 (0.0071 - 0.0122) 2nd main gear
5th main gear
Reverse main gear
3rd input gear
4th input gear0.17 - 0.44 (0.0067 - 0.0173)
Clearance Coupling SleeveNLMT00941ST, 2ND, 3RD, 4TH, 5TH & REVERSE COUPLING SLEEVENLMT0094S01
Coupling sleeve Length“L”
1st & 2nd0 - 0.68 mm (0 - 0.0268 in)
3rd & 4th0 - 0.95 mm (0 - 0.0374 in)
5th & Reverse 0 - 0.89 mm (0 - 0.0350 in)
Clearance Between Baulk Ring and GearNLMT00783RD, 4TH, 5TH, REVERSE BAULK RINGNLMT0078S01Unit: mm (in)
Standard Wear limit
3rd
0.90 - 1.45 (0.0354 - 0.0571)
0.7 (0.028) 4th
5th
Reverse 0.9 - 1.35 (0.0354 - 0.0531)
1ST AND 2ND DOUBLE BAULK RINGNLMT0078S02Unit: mm (in)
SMT906D
Dimension Standard Wear limit
A 0.6 - 0.8 (0.024 - 0.031)
0.2 (0.008)
B 0.6 - 1.1 (0.024 - 0.043)
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Gear End Play
MT-89

MAINSHAFT ADJUSTING SHIMNLMT0081S02
SMT907D
Standard length“L”151.35 - 151.45 mm (5.9586 - 5.9626 in)
Thickness mm (in) Part number*
0.48 (0.0189) 32238-6J000
0.56 (0.0220) 32238-6J001
0.64 (0.0252) 32238-6J002
0.72 (0.0283) 32238-6J003
0.80 (0.0315) 32238-6J004
0.88 (0.0346) 32238-6J005
*: Always check with the parts department for the latest information.
MAINSHAFT REAR BEARING ADJUSTING SHIMNLMT0081S03
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
2.99 (0.1177) 32238-6J010
3.03 (0.1193) 32238-6J011
3.07 (0.1209) 32238-6J012
3.11 (0.1224) 32238-6J013
3.15 (0.1240) 32238-6J014
3.19 (0.1256) 32238-6J015
3.23 (0.1272) 32238-6J016
3.27 (0.1287) 32238-6J017
3.31 (0.1303) 32238-6J018
3.35 (0.1319) 32238-6J019
3.39 (0.1335) 32238-6J020
3.43 (0.1350) 32238-6J021
3.47 (0.1366) 32238-6J022
3.51 (0.1382) 32238-6J023
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available Adjusting Shims (Cont’d)
MT-93

Available Thrust WasherNLMT0082MAINSHAFT THRUST WASHERNLMT0082S01
SMT843D
Standard length“M”244.20 - 244.30 mm (9.6142 - 9.6181 in)
Thickness mm (in) Part number*
6.04 (0.2378) 32246-6J000
6.12 (0.2409) 32246-6J001
6.20 (0.2441) 32246-6J002
6.28 (0.2472) 32246-6J003
6.36 (0.2504) 32246-6J004
*: Always check with the parts department for the latest information.
Available WashersNLMT0083DIFFERENTIAL SIDE GEAR THRUST WASHERNLMT0083S01
Clearance between side gear and differential case 0.1 - 0.2 mm (0.004 - 0.008 in)
Thickness mm (in) Part number*
0.75 - 0.80 (0.0295 - 0.0315) 38424-D2111
0.80 - 0.85 (0.0315 - 0.0335) 38424-D2112
0.85 - 0.90 (0.0335 - 0.0354) 38424-D2113
0.90 - 0.95 (0.0354 - 0.0374) 38424-D2114
0.95 - 1.00 (0.0374 - 0.0394) 38424-D2115
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available Thrust Washer
MT-94

STARTING & CHARGING SYSTEMS
SECTION
SC
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)″AIR
BAG″and″SEAT BELT PRE-TENSIONER″...............2
Wiring Diagrams and Trouble Diagnoses....................2
BATTERY.........................................................................3
How to Handle Battery ................................................3
METHODS OF PREVENTING OVER-DISCHARGE......3
CHECKING ELECTROLYTE LEVEL............................3
SPECIFIC GRAVITY CHECK......................................4
Battery Test and Charging Chart .................................6
CHART I...................................................................6
CHART II..................................................................7
A: SLOW CHARGE....................................................8
B: STANDARD CHARGE..........................................10
C: QUICK CHARGE................................................. 11
STARTING SYSTEM.....................................................13
System Description ....................................................13
M/T MODELS..........................................................13
A/T MODELS...........................................................13
Wiring Diagram - START -.........................................14
MODELS WITH FUSE AND FUSIBLE LINK BOX
E43
.........................................................................14
MODELS WITH FUSE AND FUSIBLE LINK BOX
E90
.........................................................................15
Trouble Diagnoses.....................................................16
Construction ...............................................................17
Removal and Installation ...........................................19
REMOVAL...............................................................19
INSTALLATION........................................................20
Inspection...................................................................20
MAGNETIC SWITCH CHECK...................................20
PINION/CLUTCH CHECK.........................................20
BRUSH CHECK.......................................................20
YOKE CHECK.........................................................21
ARMATURE CHECK................................................22
Assembly ...................................................................23
PINION PROTRUSION LENGTH ADJUSTMENT........23
CHARGING SYSTEM....................................................24
System Description ....................................................24
Wiring Diagram - CHARGE -.....................................25
MODELS WITH FUSE AND FUSIBLE LINK BOX
E43
.........................................................................25
MODELS WITH FUSE AND FUSIBLE LINK BOX
E90
.........................................................................26
Trouble Diagnoses.....................................................27
WITH IC REGULATOR.............................................27
MALFUNCTION INDICATOR....................................27
Construction ...............................................................28
Removal and Installation ...........................................30
REMOVAL (SR ENGINE)..........................................30
REMOVAL (QG ENGINE).........................................30
REMOVAL (YD ENGINE)..........................................30
INSTALLATION........................................................30
Disassembly...............................................................31
REAR COVER.........................................................31
REAR BEARING......................................................31
Inspection...................................................................31
ROTOR CHECK......................................................31
BRUSH CHECK.......................................................32
STATOR CHECK.....................................................32
Assembly ...................................................................32
RING FITTING IN REAR BEARING...........................32
REAR COVER INSTALLATION.................................33
SERVICE DATA AND SPECIFICATIONS (SDS).........34
Battery........................................................................34
Starter ........................................................................34
Alternator ...................................................................34

NEL644
INSTALLATIONNLSC0007S02To install, reverse the removal procedure.
MEL138L
InspectionNLSC0019MAGNETIC SWITCH CHECKNLSC0019S01+Before starting to check, disconnect battery ground cable.
+Disconnect“M”terminal of starter motor.
1. Continuity test (between“S”terminal and switch body).
+No continuity ... Replace.
2. Continuity test (between“S”terminal and“M”terminal).
+No continuity ... Replace.
MEL139L
PINION/CLUTCH CHECKNLSC0019S021. Inspect pinion teeth.
+Replace pinion if teeth are worn or damaged. (Also check
condition of ring gear teeth.)
2. Inspect reduction gear teeth (If equipped).
+Replace reduction gear if teeth are worn or damaged. (Also
check condition of armature shaft gear teeth.)
3. Check to see if pinion locks in one direction and rotates
smoothly in the opposite direction.
+If it locks or rotates in both directions, or unusual resistance is
evident. ... Replace.
SEL014Z
BRUSH CHECKNLSC0019S03BrushNLSC0019S0301Check wear of brush.
Wear limit length:
Refer to SDS (SC-34).
+Excessive wear ... Replace.
STARTING SYSTEM
Removal and Installation (Cont’d)
SC-20

AssemblyNLSC0020Apply high-temperature grease to lubricate the bearing, gears and
frictional surface when assembling the starter.
Carefully observe the following instructions.
SEL026Z
PINION PROTRUSION LENGTH ADJUSTMENTNLSC0020S01Clearance (QG & SR engine models)NLSC0020S0101With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance“!”between the front edge
of the pinion and the pinion stopper.
Clearance“!”:
Refer to SDS (SC-34).
MEL140L
Movement (YD engine models)NLSC0020S0102Compare movement“!”in height of pinion when it is pushed out
with magnetic switch energized and when it is pulled out by hand
until it touches stopper.
Movement“!”:
Refer to SDS, (SC-34).
SEL633BA
+Not in the specified value ... Adjust by adjusting plate.
STARTING SYSTEM
Assembly
SC-23

BatteryNLSC0014
Applied model QG engine YD22 engine
TypeYUASA type code YUASA type code
025 027 065 075 079 067 096
Capacity V-AH 12 - 52 12-55 12-50 12-42 12-60 12-64
StarterNLSC0015
Type0 001 116 006 D7E31 S114-800B S1114-871 M8T75371
BOSCH make VALEO make HITACHI make MITSUBISHI make
Non-reduction Non-reduction Reduction Reduction Reduction
Applied model QG engine SR engine YD22 engine
System voltage V12
No-loadTerminal voltage V 11.5 11.0 11.0 11.0 11.0
Current A Less than 48 45 Less than 90 Less than 90 Less than 145
Revolution rpm More than 5,800 12,000 More than 2,700 More than 2,300 More than 3,400
Minimum diameter of commutator mm
(in)33.5 (1.319) 28.2 (1,110) 28.0 (1.102) 31.4 (1.236)
Minimum length of brush mm (in) 3.5 (0.138) 6.15 (0.242) 10.5 (0.413) 11.0 (0.433)
Brush spring tension N (kg, lb)5.2 (0.53, 1.17) at
7.5 mm (0.295 in)
brush length16.2 - 19.8
(1.65 - 2.02,
3.46 - 4.45)12.7 - 17.7
(1.3 - 1.8,
2.9 - 4.0)26.5 - 36.3
(2.7 - 3.7,
6.0 - 8.2)
Clearance between bearing metal and
armature shaft mm (in)—0.05 (0.002) Less than 0.2 (0.008)—
Clearance“!”between pinion front edge
and pinion stopper mm (in)0.0 - 3.9
(0 - 0.154)Max. 1 (0.039) 0.3 - 2.5 (0.012 - 0.098)—
Movement“!”in height of pinion assem-
bly mm (in)—Max. 12.2 (0.480)—0.5 - 2.0
(0.020 - 0.079)
AlternatorNLSC0016
TypeLR180-762 LR190-747 LR1100-724 A2TB3891
HITACHI make MITSUBISHI make
Applied model QG engine SR engine YD engine SR engine
Nominal rating V-A 12-80 12-90 12-100 12-90
Ground polarityNegative
Minimum revolutions under no-load (When
13.5V is applied) rpmLess than 1,000 Less than 1,300
Hot output current (When 13.5V is applied)
A/rpmMore than 23/1,300
More than 65/2,500
More than 87/5,000More than 34/1,300
More than 83/2,500
More than 91/5,000More than 22/1,300
More than 64/2,500
More than 85/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) 6.0 (0.236) 5.0 (0.197)
Brush spring pressure N (g, oz) 1.0 - 3.43 (102 - 350, 3.60 - 12.34)4.8 - 5.0
(490 - 610, 17.28 -
21.51)
Slip ring minimum diameter mm (in) 6.0 (1.024) 22.1 (0.870)
Rotor coil resistance at 20°C (68°F)Ω2.67 2.31 1.8 - 2.1
SERVICE DATA AND SPECIFICATIONS (SDS)
Battery
SC-34