2000 TOYOTA CAMRY torque

(i) Check that the injectors rotate smoothly.
HINT: If injectors do not rotate smoothly, the probable
cause is incorrect installation of O ± rings. Replace the
O±rings.
(j) Position the injector connector upward.
(l) Connect the fuel return hose.
(m) Connect the fuel inlet pipe to the delivery pipe with 2
new gaskets and the pulsation damper.
Torque: 34 N±m (350 kgf±cm, 25 ft±lbf)
(k) Tighten the 2 bolts holding the delivery pipe to the
cylinder head.
Torque: 13 N±m (130 kgf±cm, 9 ft±lbf)
3. INSTALL INTAKE MANIFOLD
(a) Connect the 2 wire clamps to the wire brackets
on the intake manifold. 2. CONNECT INJECTOR CONNECTORS
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±198

4. CONNECT ENGINE WIRE HARNESS WITH WIRE
CLAMP AND BOLT
5. CALIFORNIA ONLY:
CONNECT VSV (FOR FUEL PRESSURE CONTROL)
CONNECTOR AND VACUUM HOSES
6. CONNECT KNOCK SENSOR AND VSV (FOR EGR)
CONNECTORS
7. CONNECT 2 ENGINE WIRE GROUND STRAPS TO
INTAKE MANIFOLD
10. INSTALL EGR VALVE AND VACUUM MODULATOR
(a) Install a new gasket and the EGR valve with the union
nut and 2 nuts.
Union nut
Torque: 59 N±m (600 kgf±cm. 43 ft±lbf)
Nut
Torque: 13 N±m (130 kgf±cm. 9 ft±lbf)
(b) Install the EGR vacuum modulator to the clamp. 8. CONNECT VACUUM HOSES
Connect the following hoses:
(1) MAP sensor hose to air intake chamber
(2) Brake booster vacuum hose to air intake chamber
(3) Vacuum sensing hose to fuel pressure regulator.
9. w/ A/C:
CONNECT A/C IDLE±UP VALVE CONNECTOR (c) Install the No. 1 air intake chamber and manifold stays,
wire bracket with the 4 bolts.
14 mm head bolt
Torque: 42 N±m (425 kgf±cm, 31 ft±lbf)
12 mm head bolt
Torque: 22 N±m (220 kgf±cm, 16 ft±lbf)
(b) Install a new gasket and the intake manifold with the
6 bolts and 2 nuts. Uniformly tighten the bolts and
nuts in several passes.
Torque: 19 N±m (195 kgf±cm, 14 ft±lbf)
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±199

(c) Type A:
Install the throttle body with the 4 bolts.
Torque: 19 N±m (195 kgf±cm, 14 ft±lbf)
Bolt length:
A 45 mm (1.77 in.)
B 55 mm (2.17 in.)
(d) Type B:
Install the throttle body with the 2 bolts and 2 nuts.
Torque: 19 N±m (195 kgf±cm, 14 ft±lbf)
14. INSTALL AIR CLEANER CAP, RESONATOR AND
AIR CLEANER HOSE
(a) Connect the air cleaner hose to the throttle body.
(b) Install the air cleaner cap together with the resonator
and air cleaner hose.
(c) California only:
Connect the air hose to the air cleaner hose.
(d) Connect the intake air temperature sensor connector.
15. A/T:
CONNECT AND ADJUST THROTTLE CABLE
16. CONNECT AND ADJUST ACCELERATOR CABLE
17. FILL WITH ENGINE COOLANT
Capacity:
6.3 liters (6.7 US qts. 5.5 Imp. qts)
18. CONNECT NEGATIVE (±) TERMINAL CABLE TO
BATTERY (e) Connect the following hoses to the throttle body:
(1) PCV hose
(2) 2 vacuum hoses from EGR vacuum modulator
(3) Vacuum hose from TVV (for EVAP)
(f) Connect the IAC valve connector.
(g) Connect the throttle position sensor connector.
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±201

FUEL LINES AND CONNECTIONS
INSPECTION
(a) Check the fuel lines for cracks, leakage and all con±
nections for deformation.
(b) Check the fuel tank vapor vent system hoses and
connections for looseness, sharp bends or damage.
(c) Check the fuel tank for deformation, cracks, fuel leak±
age and tank band looseness.
(d) Check the filler neck for damage or fuel leakage.
(e) Hose and tube connections are as shown in the illus±
tration.
If a problem is found, repair or replace the part as
necessary.
PRECAUTIONS
1. Always use new gaskets when replacing the fuel
tank or component parts.
2. Apply the proper torque to all parts tightened.
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±203

(c) Type A:
Install the throttle body with the 4 bolts.
Torque: 19 N±m (195 kgf±cm, 14 ft±lbf)
Bolt length:
A 45 mm (1.77 in.)
B 55 mm (2.17 in.)
(d) Type B:
Install the throttle body with the 2 bolts and 2 nuts.
Torque: 19 N±m (195 kgf±cm, 14 ft±lbf)
3. INSTALL AIR CLEANER CAP, RESONATOR AND
AIR CLEANER HOSE
(a) Connect the air cleaner hose to the throttle body.
(b) Install the air cleaner cap together with the resonator
and air cleaner hose.
(c) California only:
Connect the air hose to the air cleaner hose.
(d) Connect the intake air temperature sensor connector.
4. A/T:
CONNECT AND ADJUST THROTTLE CABLE
5. CONNECT AND ADJUST ACCELERATOR CABLE
6. FILL WITH ENGINE COOLANT
7. CONNECT NEGATIVE (±) TERMINAL CABLE TO
BATTERY (e) Connect the following hoses to the throttle body:
(1) PCV hose
(2) 2 vacuum hoses from EGR vacuum modulator
(3) Vacuum hose from TVV (for EVAP)
(f) Connect the IAC valve connector.
(g) Connect the throttle position sensor connector.
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±211

TORQUE SPECIFICATIONS
No.1 air intake chamber stay x Intake manifold
No.1 air intake chamber stay x Cylinder headFuel return pipe x Fuel pressure regulator Fuel pressure regulator x Delivery pipe
Fuel pulsation damper x Delivery pipe
Intake manifold stay x Intake manifold
Intake manifold stay x Cylinder blockFuel line (Flare nut type ± use SST)
Throttle body x Intake manifoldIntake manifold x Cylinder headDelivery pipe x Cylinder head
EGR pipe x Intake manifoldFuel pump side
Others Fuel line (Union bolt type)
Fuel pump x Fuel tankFuel tank band x Body
EGR pipe union nutPart tightened
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±237

PREPARATION
SST (SPECIAL SERVICE TOOLS)
RECOMMENDED TOOLS
09082±00050 TOYOTA Electrical Tester Set09230±01010 Radiator Service Tool Set
6.3 liters (6.7 US qts, 5.5 Imp. qts)Engine coolant temperature switch
Engine coolant temperature switch 09228±06500 Oil Filter Wrench
Engine coolant (w/ Heater)
EQUIPMENT
Radiator cap tester
Ethylene±glycol base
COOLANT
Torque wrenchThermometer
Classification Capacity Heater
Item
± 5S±FE ENGINECOOLING SYSTEMEG1±240

2. CHECK ENGINE COOLANT QUALITY
There should not be any excessive deposits of rust or
scales around the radiator cap or radiator filler hole,
and the engine coolant should be free from oil.
If excessively dirty, replace the engine coolant.
3. REPLACE ENGINE COOLANT
(a) Remove the radiator cap.
CAUTION: To avoid the danger of being burned, do not
remove It while the engine and radiator are still hot, as
fluid and steam can be blown out under pressure.
(b) Drain the engine coolant from the radiator drain cock
and engine drain plug. (Engine drain plug at the right
rear of cylinder block.)
(c) Close the drain cock and plug.
Torque (Engine drain plug):
13 N±m (130 kgf±cm, 9 ft±lbf)
(d) Slowly fill the system with coolant.
Use a good brand of ethylene±glycol base
coolant and mix it according to the
manufacturer 's directions.
Using engine coolant which includes more than
5096 ethylene±glycol (but not more than 7096) is
recommended.
NOTICE:
wDo not use a alcohol type coolant.
wThe engine coolant should be mixed with demineral±
ized water or distilled water.
Capacity (w/ Heater):
8.3 liters (6.7 US qts, 5.5 Imp.qts)
(a) Reinstall the radiator cap.
(f) Warm up the engine and check for leaks.
(g) Recheck the engine coolant level and refill as neces±
sary.
COOLANT CHECK AND
REPLACEMENT
1. CHECK ENGINE COOLANT LEVEL AT RESERVOIR
TANK
The engine coolant level should be between the
ºLOWº and ªFULLº lines.
If low, check for leaks and add engine coolant up to
the ªFULLº line.
± 5S±FE ENGINECOOLING SYSTEMEG1±241