Page 325 of 4770
3. FILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque: 39 N±m (400 kgf±cm, 29 ft±lbf)
(b) Fill with new engine oil.
Oil grade: (See step 1 on page EG1±272)
Capacity (M/T):
Drain and refill
w/ Oil filter change
3.6 liters (3.8 US qts, 3.2 Imp. qts)
w/o Oil filter change
3.4 liters (3.6 US qts, 3.0 Imp. qts)
Dry fill
4.2 liters (4.4 US qts, 3.7 Imp. qts)
Capacity (A/T):
Drain and refill
w/ Oil filter change
3.6 liters (3.8 US qts, 3.2 Imp. qts)
w/o Oil filter change
3.4 liters (3.6 US qts, 3.0 Imp. qts)
Dry fill
4.3 liters (4.5 US qts, 3.8 Imp. qts)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE OIL LEVEL
(See page EG1±272) (d) Lightly screw the oil filter into place, and tighten it
until the gasket contacts the seat.
(e) Using SST, tighten it an additional 3/4 turn.
SST 09228±06500 (c) Apply clean engine oil to the gasket of a new oil filter.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±275
Page 332 of 4770
OIL PUMP ASSEMBLY
(See Components for Disassembly and Assembly)
1. INSTALL DRIVE AND DRIVEN ROTORS
(a) Place the drive and driven rotors into pump body with
the marks facing the pump body cover side. B. If oil pump is installed to the cylinder block:
(a) Using a knife, cut off the oil seal lip.
(b) Using a screwdriver, pry out the oil seal.
NOTICE: Be careful not to damage the crankshaft. Tape
the screwdriver tip.
2. INSTALL RELIEF VALVE
(a) Insert the relief valve, spring and retainer into the
pump body hole.
(b) Using snap ring pliers, install the snap ring. (c) Apply MP grease to a new oil seal lip.
(d) Using SST and a hammer, tap in the oil seal until its
surface is flush with the oil pump case edge.
SST 09226 ±10010
(b) Install the pump body cover with the 2 bolts.
Torque: 8.8 N±m (90 kgf±cm. 78 in.±lbf)
± 5S±FE ENGINELUBRICATION SYSTEMEG1±282
Page 333 of 4770
OIL PUMP INSTALLATION
(See Components for Removal and Installation)
1. INSTALL OIL PUMP
Install a new gasket and the oil pump with the 12
bolts.
Torque: 9.3 N±m (95 kgf±cm, 82 in.±lbf)
HINT: Long bolts are indicated in the illustration.
Bolt length:
Long bolt
35 mm (1.38 in.)
Others
25 mm (0.98 in.)
3. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the timing pulley set key with the key groove of
the pulley.
(b) Slide on the timing pulley, facing the flange side
inward. 2. INSTALL OIL PUMP PULLEY
(a) Align the cutouts of the pulley and shaft, and slide on
the pulley.
(b) Using SST, install the nut.
SST 09616±30011
Torque: 28 N±m (290 kgf±cm, 21 ft±lbf)
± 5S±FE ENGINELUBRICATION SYSTEMEG1±283
Page 334 of 4770

8. INSTALL OIL PAN
(a) Remove any old packing (FIPG) material and be care±
ful not to drop any oil on the contact surfaces of the
oil pan and cylinder block.
wUsing a razor blade and gasket scraper, remove
all the old packing (FIPG) material from the
gasket surfaces and sealing groove.
wThoroughly clean all components to remove all
the loose material.
wUsing a non±residue solvent, clean both sealing
surfaces.
NOTICE: Do not use a solvent which will affect the paint±
ed surfaces.
(b) Apply seal packing to the oil pan as shown in the
illustration.
Seal packing:
Part No.08826 ± 00080 or equivalent
wInstall a nozzle that has been cut to a 3±5 mm
(0.12±0.20 in.) opening.
wParts must be assembled within 5 minutes of
application. Otherwise the material must be re±
moved and reapplied.
wImmediately remove nozzle from the tube and
reinstall cap. 4. INSTALL NO.2 IDLER PULLEY
(a) Install the pulley with the bolt.
Torque: 42 N±m (425 kgf±cm, 31 ft±lbf)
HINT: Use a bolt 35 mm (1.38 in.) in length.
(b) Check that the idler pulley moves smoothly.
5. INSTALL TIMING BELT (See page EG1±33)
6. REMOVE ENGINE SLING DEVICE
7. INSTALL OIL STRAINER
Install a new gasket and the oil strainer with bolt and
nuts.
Torque: 5.4 N±m (55 kgf±cm, 48 in.±lbf)
± 5S±FE ENGINELUBRICATION SYSTEMEG1±284
Page 335 of 4770
10. INSTALL FRONT EXHAUST PIPE
(a) Place 2 new gaskets on the front and rear of the front
exhaust pipe.
(b) Temporarily install the 2 bolts and 2 new nuts holding
front exhaust pipe to the center exhaust pipe.
(c) Using a 14 mm deep socket wrench, install the 3 new
nuts holding the front exhaust pipe to the WU±TWC.
Torque: 62 N±m (630 kgf±cm, 46 ft±lbf)
(d) Tighten the 2 bolts and 2 nuts holding front exhaust
pipe to the center exhaust pipe.
Torque: 56 N±m (570 kgf±cm, 41 ft±lbf)
(e) Install the bracket with the 2 bolts.
11. CONNECT NEGATIVE (±) TERMINAL CABLE TO
BATTERY
12. FILL WITH ENGINE OIL (See page EG1±275)
13. START ENGINE AND CHECK FOR LEAKS
14. RECHECK ENGINE OIL LEVEL
15. INSTALL HOOD (c) Install the oil pan with 17 bolts and 4 nuts.
Torque: 5.4 N±m (55 kgf±cm, 48 in.±lbf)
(d) Install the dipstick.
9. INSTALL STIFFENER PLATE
Install the stiffener plate with the 3 bolts.
Torque: 37 N±m (380 kgf±cm, 27 ft±Ibf)
± 5S±FE ENGINELUBRICATION SYSTEMEG1±285
Page 337 of 4770
(b) Apply a light coat of engine oil on the threads and
under the head of the relief valve.
(c) Temporarily install the oil cooler with the nut.
(d) Install the plate washer and relief valve.
Torque: 78 N±m (800 kgf±cm, 58 ft±lbf)
(e) Tighten the nut.
Torque: 7.8 N±m (80 kgf±cm, 69 In.±lbf)
OIL COOLER INSPECTION
1. INSPECT RELIEF VALVE
Push the valve with a wooden stick to check if it is
stuck.
If stuck, replace the relief valve.
OIL COOLER INSTALLATION
(See Components for Removal and Installation)
1. INSTALL OIL COOLER
(a) Install new O±ring and gasket to the oil cooler. 4. REMOVE OIL COOLER
(a) Remove the relief valve and plate washer.
(b) Remove the nut and oil cooler.
(c) Remove the O±ring and gasket from the oil cooler.
2. INSPECT OIL COOLER
Check the oil cooler for damage or clogging.
If necessary, replace the oil cooler.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±287
Page 339 of 4770
SERVICE SPECIFICATIONS
SERVICE DATA
TORQUE SPECIFICATIONS
Front exhaust pipe x Center exhaust pipe
Oil cooler x Cylinder block (Relief valve)Oil pump pulley x Oil pump drive shaftOil pump body cover x Oil pump body
No.2 idler pulley x Cylinder block
Oil cooler x Cylinder block (Nut)Front exhaust pipe x WU±TWC Stiffener plate x Transaxle caseStiffener plate x Cylinder block Oil strainer x Cylinder blockOil pump x Cylinder block
Oil pan x Cylinder block Oil strainer x Oil pumpOil pan x Drain plug
Oil pan x Oil pumpBody clearance
Part tightened Tip clearance Oil pressure
Oil pump
± 5S±FE ENGINELUBRICATION SYSTEMEG1±289
Page 358 of 4770

*: Only for California specification vehicles.
Back±Up Function
If there is trouble with the program in the ECM and the ignition signals (IGT) are not output from
microcomputer the ECM controls fuel injection and ignition timing at predetermined levels as a back±up
function to make it possible to continue to operate the vehicle.
Furthermore, the injection duration is calculated from the starting signal (STA) and the throttle position
signal (IDL). Also, the ignition timing is fixed at the initial ignition timing, 5 BTDC, without relation to
the engine speed.
HINT: If the engine is controlled by the back±up function, the malfunction indicator lamp lights up to
warn the driver of the malfunction but the diagnostic trouble code is not output.
FAIL±SAFE CHART
If any of the following codes is recorded, the ECM enters fail±safe mode.
wIgnition timing fixed at 5 BTDC.
wInjection time fixed
Starting ..... 12.1 m sec.
I D L 0 N ..... 3.3 m sec.
IDL OFF .... 6.1 m sec.
wIntake manifold vacuum is fixed at 46.7 kPa.
(350 mmHg, 13.8 inHg)
The following must each be repeated at least 2 time
consecutively.
w0.1 V VTA 0.95 V
wIDL : ON 1 IGF detected in consecutive 2 (4*) ignitions.Fail±Safe Deactivation Conditions
THW is fixed at 80C (176F).
THA is fixed at 20C (68F). Returned to normal condition.Returned to normal condition.
Returned to normal condition. Returned to normal condition. Torque control prohibited.
Max. timing retardation.Fail±Safe Operation
VTA1 is fixed at 0
.
IG switch OFF. DTC No.
Fuel cut
± 5S±FE ENGINEFAIL±SAFE CHARTEG1±308