Page 1991 of 4770
BO0LH±01
BO±32
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
2380 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±30).
Page 1992 of 4770

BO0LI±01
H01754
H01755
H01756
N21430
: 4 clips
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±33
2381 Author: Date:
INSTALLATION
1. INSTALL TORSION BAR
(a) Insert the torsion bar into the bracket.
HINT:
The center bracket opening is the nominal position of the tor-
sion bar.
If needed, move the torsion bar to the upper or lower hole to pro-
vide the correct luggage door lift.
(b) Install the SST onto the torsion bar of the hinge side.
SST 09804±24010
(c) Slowly lift the torsion bar with the SST and place it in the
torsion bar bracket.
(d) Slowly push the SST down and install the torsion bar to
the hinge.
(e) Slowly lift the SST and install the torsion bar.
(f) Install the torsion bar to the center bracket.
(g) Repeat for the other side.
2. INSTALL PACKAGE TRAY TRIM
3. INSTALL ROOF SIDE INNER GARNISH
4. INSTALL HIGH MOUNTED STOP LIGHT
5. INSTALL THESE PARTS:
(a) Room partition trims
(b) Rear seat
(c) Inner cover trims
(d) LH and RH rear floor finish side plates
(e) Luggage compartment floor mat
6. INSTALL LUGGAGE COMPARTMENT DOOR
(a) Install the door with 4 bolts.
(b) Install clamps.
(c) Connect the connector.
7. INSTALL LUGGAGE COMPARTMENT DOOR TRIM
Page 1993 of 4770
H01757
Full Open
1/2 Open
Pop±Up BO±34
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
2382 Author: Date:
8. CHECK LUGGAGE DOOR LIFT
Pop±up distance: 35 ± 100 mm
Pop± up to 1/2 open: Door should remain in any
position.
Past 1/2 open: Door should open fully by
itself.
Full open position: Door should not easily fall
closed
If adjustment is necessary, refer to step 2 ±(a) above.
Page 2046 of 4770
BO0MJ±01
H01977
Headrest
Seatback Frame
w/ Side Airbag Assembly
Side Airbag Assembly Headrest Support
Hog Ring
Seatback Pad Seatback Cover
Seat Cushion Cover
Seat Cushion Pad
Seat Cushion Frame Hog RingLumber Support Adjuster
Power Seat Adjuster
Seat Cushion Shield
Switch Knob Front Vertical
Motor
Lower Seat Cushion ShieldHinge Cover
Power Seat Switch
: Specified torque
N´m (kgf´cm, ft´lbf)
Non±reusable part
37 (375, 27)
37 (375, 27)
Rear Vertical Motor
Seat Track Cover
Reclining Motor
15 (150, 11)
6.0 (61, 53 in.´lbf)
18 (185, 13)
BO±86
± BODYFRONT SEAT (Power Seat for TMC Made)
2434 Author: Date:
FRONT SEAT (Power Seat for TMC Made)
COMPONENTS
Page 2053 of 4770
BO0MU±01
H01873
Front Seat Cushion
Cover
Hog Ring
Hog Ring
Front Seat Cushion
Pad
Front Seat Cushion Frame
Front Seat Adjuster
Assembly
Front Seat Cushion
Inner No.1 Shield
Front Seatback
PadHeadrest
Front
Seatback
Hinge
CoverHeadrest
Support
Seatback Frame
Front Seatback-
HingeCover
w/ Lumber Support:
Lumber Support Lever
Front Power Seat
Switch
Front Seat Cushion
Shield
Switch Knob
Seat Cushion Lower
Shield
Front Seat Cushion
Bracket
w/ Side Airbag
Assembly:
Side Airbag Assembly
6.0 (61, 53 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable part
Front Seatback Cover
± BODYFRONT SEAT (Power Seat for TMMK Made)
BO±93
2441 Author: Date:
FRONT SEAT (Power Seat for TMMK Made)
COMPONENTS
Page 2055 of 4770

BO0MW±01
H01870
± BODYFRONT SEAT (Power Seat for TMMK Made)
BO±95
2443 Author: Date:
DISASSEMBLY
1. REMOVE THESE PARTS:
(a) Switch knob
(b) Front seat cushion shield
(c) Front power seat switch
(d) Seat cushion lower shield
(e) w/ Lumber Support:
Lumber support lever
(f) Headrest
(g) Front seat inner belt
2. REMOVE SEATBACK ASSEMBLY
(a) w/ Side Airbag Assembly:
Remove the side airbag wire harness after removing
clips.
(b) Remove the hog rings.
(c) Remove the bolts and front seatback hinge cover.
(d) Remove the seatback assembly.
3. REMOVE SEATBACK COVER
(a) w/ Side Airbag Assembly:
Remove the hook from the seatback frame.
(b) Remove the headrest supports.
(c) Remove the seatback frame from the seatback cover with
pad.
(d) Remove the seatback cover from the seatback pad.
4. w/ Side Airbag Assembly:
REMOVE SIDE AIRBAG ASSEMBLY
Remove the 2 nuts and side airbag assembly from the seatback
frame.
CAUTION:
Do not store the side airbag assembly with the airbag
deployment direction facing down.
Never disassemble the side airbag assembly.
5. REMOVE SEAT CUSHION ASSEMBLY
Remove the 4 bolts and seat cushion assembly from the seat
adjuster.
6. REMOVE SEAT CUSHION COVER
(a) Remove the seat cushion frame.
(b) Remove the seat cushion cover from the seat cushion
pad.
7. REMOVE THESE PARTS:
(a) Front seat cushion inner No.1 shield
(b) Front seat cushion bracket
(c) Front seat cushion inner shield
Page 2057 of 4770
H01871
± BODYFRONT SEAT (Power Seat for TMMK Made)
BO±97
2445 Author: Date:
6. INSTALL SEATBACK ASSEMBLY
(a) Install the seatback assembly with 4 bolts.
HINT:
Tighten the 4 bolts temporarily, then from the bolt on the front
right side tighten completely.
(b) Install Front Seatback hinge cover with bolts.
(c) Install a new hog rings.
HINT:
Install the hog rings to prevent wrinkles as least as possible.
(d) w/ Side Airbag Assembly:
Securely fix the side airbag wire harness to seat cushion
by clips.
7. INSTALL THESE PARTS:
(a) Front seat inner belt
(b) Headrest
(c) w/ Lumber Support:
Lumber support lever
(d) Seat cushion lower shield
(e) Front power seat switch
(f) Front seat cushion shield
(g) Switch knob
Page 2066 of 4770
BO0MO±01
H01872
Hog Ring
Front Seatback Cover
Front Seatback Pad
Headrest
Headrest
Support
Hog Ring
Front Seatback
Hinge Cover
Front Seatback
Frame
w/ Lumber Support:
Lumber Support Lever
Front Seat Cushion Cover
Front Seat
Cushion Pad
Front Seat Cushion Frame
Inner Adjuster
Sub±Assembly
Track Cover
Seat Track
Adjusting HandleOuter Adjuster
Sub±Assembly
Front Seat Cushion
Shield
Release
Handle
Front Seat Cushion
Lower Shield
Vertical Adjuster Knob
w/ Side Airbag Assembly:
Side Airbag
Assembly
6.0 (61, 53 in.´lbf)
w/o Vertical:
Inner Adjuster
Sub±Assembly
Outer Adjuster
Sub±Assembly
Front Seat Cushion
Shield
Front Seat Cushion
Lower Shield
Release Handle
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
BO±106
± BODYFRONT SEAT (Manual Seat for TMMK Made)
2454 Author: Date:
FRONT SEAT (Manual Seat for TMMK Made)
COMPONENTS