2000 SUZUKI SWIFT Transmission Service Workshop Manual

AUTOMATIC TRANSMISSION (4 A/T) 7B-7
TRANSMISSION CONTROL MODULE (TCM)
TCM is an electronic circuit component that controls gear shift, idle-up according to the signal from each sensor.
Also it has learning control function for performing optimum control. It is a microcomputer consisting of an IC,
transistor, diode, etc. It is installed behind glove box.
1.“O/D OFF” lamp (in combination meter) 11. Backup lamp 21. Dropping resistor
2.“O/D” off switch 12. Shift indicator (if equipped) 22. Output shaft speed sensor (A/T VSS)
3. Monitor connector No.2 13. A/T 23. Input shaft speed sensor (Turbine rev. sensor)
4. Brake lamp 14. Transmission temperature sensor
(A/T fluid temp. sensor)24. A/T power source relay
5. Brake lamp switch 15. Shift solenoid-A (Shift solenoid No.1) 25. Ignition switch
6. ECM 16. Shift solenoid-B (Shift solenoid No.2) 26. DLC
7. A/C clutch 17. Shift solenoid-C (Shift solenoid No.3) 27. Barometric pressure sensor
8. Transmission range sensor (Shift switch) 18. Shift solenoid-D (Shift solenoid No.4) 28. Solenoid power relay
9. Shift lock solenoid switch (if equipped) 19. Shift solenoid-E (Shift solenoid No.5) 29. Terminal arrangement of TCM coupler
(Viewed from harness side)
10. Shift lock solenoid (if equipped) 20. TCC solenoid (Lock-up solenoid)
C41-14
C41-21
C42-5
C41-23
G02-16
BLKBLKLT GRN/ RED/BLU BLU/ORN
PPL/YEL
3
45
+BB
GRN/WHT
LT BLU
PPL
WHT/BLK
BLK/WHT
BRN
PNK/BLK 6
7
8
C44-8
C43-8
C44-18
C44-20
C43-5
C44-5
910
ORN
RED
GRN/ORN RED/BLK
GRNC43-1
C43-2
C43-3
C43-9
C43-10
C43-11 GRN/YEL
BLU/WHT P
R
N
D
2
L11
12C44-21
C44-17
C43-4
C44-4
12V 12V
12V
12V
12V IG1
IG115V
5VC44-3
C44-16
C44-10
C44-23
C44-24
C44-25
C44-26
C44-22
C44-11
C44-12
C44-13
C43-6
C43-14
C43-13
C43-7
C43-15
C44-2
C44-15
C43-12
BLU BLUBLK
BLK BLK
BLU/YEL
YEL/BLK RED/WHT WHT BLU/ORN RED/BLU GRY/BLU
BLK/YEL WHT/BLU
BRN/WHT BRN/WHT BRN WHT/RED
BLK/YEL
BRN/YEL BLU/RED
GRY/RED13
14
15
16
17
19
20 BRN
21
22
23
+BB 24
25
26
12V
12V
12V
12V
18
12V
IG1
IG11
5V
1
2
28
27

7B-8 AUTOMATIC TRANSMISSION (4 A/T)
FAIL SAFE FUNCTION
This function is provided by the safe mechanism that assures safe driveability even when the solenoid valve,
sensor or its circuit fails.
The table below shows the fail safe function for each fail condition of sensor, solenoid or its circuit.
Area Detecting condition Fail safe function
Input/Turbine
speed sensor cir-
cuit
(DTC P0715)Input shaft speed
sensor signal voltage
is too high or too low.When vehicle running and in shift change by automatic elec-
tronic control, gear is fixed to gear which is going to be
selected and lock-up function is turned OFF.
When vehicle running and in no shift change, gear is fixed to
gear right before the trouble occurred and lock-up function is
turned OFF.
When vehicle is at stop after or during detecting trouble, or in
shift change by manual operation while running, gear is fixed
as the followings and lock-up function is turned OFF.
“P” range →
P, “R” range →
R, “N” range →
N,
“D” range →
3rd, “2” range →
2nd, “L” range →
1st Output shaft speed
sensor circuit
(DTC P0720)Output shaft speed
sensor signal voltage
is too high or too low.
Shift solenoid
(DTC P0753)
(DTC P0758)
(DTC P0763)
(DTC P0768)
(DTC P0773)Solenoid output
voltage is too high
although TCM
orders solenoid to
turn off.
Solenoid output
voltage is too low
although TCM
orders solenoid to
turn on.When select lever is “P”, “R”, “N”, “D” or “2” range, A/T sole-
noid power relay is turned OFF and gear is fixed as follows :
“P” range →
P, “R” range →
R, “N” range →
N,
“D” range →
3rd
When select lever is “2” range, gear is fixed to pre pro-
grammed gear position of several patterns as follows :
–Malfunction of No.1 solenoid →
3rd
–Malfunction of No.2 solenoid →
3rd
–Malfunction of No.3 solenoid →
2nd
–Malfunction of No.4 solenoid →
1st or 2nd
–Malfunction of No.5 solenoid →
2nd or 3rd
–Malfunction of 2 or more solenoids →
3rd
When select lever is “L” range, gear is fixed to pre pro-
grammed gear position of several patterns as follows :
–Malfunction of No.1 solenoid →
3rd
–Malfunction of No.2 solenoid →
1st
–Malfunction of No.3 solenoid →
2nd
–Malfunction of No.4 solenoid →
1st or 2nd
–Malfunction of No.5 solenoid →
1st
–Malfunction of 2 or more solenoids →
3rd
TCC circuit
(DTC P0743)Lock-up function is turned OFF.

AUTOMATIC TRANSMISSION (4 A/T) 7B-9
A/T hardware itself
(DTC P0730)Difference in detected
revolution between
input shaft speed
sensor and output
shaft speed sensor is
too wide.“P” range →
P, “R” range →
R, “N” range →
N,
“D”/“2”/“L” range “To be controlled as follows :
1) When detecting trouble at first, gear is selected well-suited
gear calculated with parameters of each sensor’s rev. num-
ber and gear position just when the trouble occurred. Lock-
up function is turned OFF.
2) If A/T can transmit driving force under the above condition,
gear is fixed the selected gear until ignition switch is turned
OFF.
3) If A/T can not transmit driving force under the above condi-
tion, after once vehicle stop, gear which can transmit drive
force is searched one by one until gear is found out. After
gear is found out, position of gear is held until ignition switch
is turned OFF.
Transmission
range sensor cir-
cuit
(DTC P0705)No shift switch signal
is inputted or two or
more shift switch sig-
nals are inputted at
the same time.When vehicle running, shift range position is fixed to shift
range position right before the trouble occurred until vehicle
stop and lock-up function is turned OFF.
When vehicle is at stop after or during detecting the trouble,
gear is fixed as the followings and lock-up function is turned
OFF.
–When 2 adjoining gear position signals are inputted.
“P”, “R” range →
R, “R”, “N” range →
R,
“N”, “D” range →
D, “D”, “2” range →
D,
“2”, “L” range →
2nd
–When 2 or more signals excepting above or no signal are
inputted.
“P” range →
P, “R” range →
R,
“N” range →
N, “D”/“2”/“L” range →
3rd
Transmission tem-
perature sensor cir-
cuit
(DTC P0710)A/T fluid temp. sig-
nal input voltage is
too low.
A/T fluid temp. sig-
nal input voltage
does not go down
although standard
value of engine
rev. signal is input-
ted.When detecting circuit open, TCM control as fluid tempera-
ture is 100°C (212°F).
Lock-up function is turned OFF.
Engine speed input
circuit
(DTC P0725)Inputted engine rev.
signal is too low or
too high.Engine rev. is processed as 4000 rpm.
No compensation or judgement for gear shift control, for
which engine rev. is considered, is processed.
Lock-up function is turned OFF.
Engine coolant
temp./Barometric
pressure signal cir-
cuit
(DTC P1709)No or abnormal
engine coolant temp.
signal is inputtedNo compensation for gear shift control, for which engine cool-
ant temp. and barometric pressure are considered, is pro-
cessed.
Lock -up function is turned OFF. Area Detecting condition Fail safe function

7B-10 AUTOMATIC TRANSMISSION (4 A/T)
CHANGE MECHANISM
The same select pattern shift lever is used as the floor type and
frequently used “N” and “D” ranges are made selectable freely. Throttle position
signal circuit
(DTC P1700)No or abnormal throt-
tle opening signal is
inputtedScheduling of automatic gear shift is performed as throttle
valve opening is 0%.
Control of automatic gear shift (i.e. control of oil pressure) is
performed as throttle valve opening is 100%.
Coast down shifting is performed when brake is applied and
engine rev. is less than 1,500 rpm.
Lock-up function is turned OFF.
Transmission con-
trol system electri-
cal
(DTC P0702)Solenoid power sup-
ply relay output volt-
age is too high
although TCM orders
relay to turn off or
relay output voltage is
too low although TCM
orders relay to turn
on.When relay shorted, the gear is fixed as the followings and
lock-up function is turned OFF.
“P” range →
P, “R” range →
R, “N” range →
N,
“D” range →
3rd, “2” range →
2nd, “L” range →
1st
When relay open, power supply to all solenoids is cut and the
gear is fixed as the followings. Lock-up function is turned
OFF.
“P” range →
P, “R” range →
R, “N” range →
N,
“D”/“2”/“L” range →
3rd
Internal malfunc-
tion of TCM
(DTC P1702)Incorrect calculations
of checking TCM pro-
grammed data indi-
cated.Power supply to all solenoid is cut and the gear is fixed as fol-
lows :
“P” range P, “R” range R, “N” range N,
“D”/“2”/“L” range “3rd Area Detecting condition Fail safe function

AUTOMATIC TRANSMISSION (4 A/T) 7B-11
AUTOMATIC GEAR SHIFT DIAGRAM
Automatic shift schedule as a result of shift control is shown below.
[For 2WD model]
Gear Shift Diagram
TCC Lock-up Diagram
Shift
Throttle opening 1→
22→
33→
44→
33→
22→
1
Full throttle 44 98 - 135 87 35
Closed throttle 13 26 43 34 9 9

7B-12 AUTOMATIC TRANSMISSION (4 A/T)
[For 4WD model]
Gear Shift Diagram
TCC Lock-up Diagram
Shift
Throttle opening 1→
22→
33→
44→
33→
22→
1
Full throttle 40 90 143 124 80 32
Closed throttle 12 24 40 31 9 9

AUTOMATIC TRANSMISSION (4 A/T) 7B-13
DIAGNOSIS
This vehicle is equipped with an electronic transmission control system, which controls the automatic shift up
and shift down timing, etc. suitably to vehicle driving conditions.
When diagnosing a trouble in the transmission including this system, follow “AUTOMATIC TRANSMISSION
DIAGNOSTIC FLOW TABLE” given below to obtain correct result smoothly.
AUTOMATIC TRANSMISSION DIAGNOSTIC FLOW TABLE
NOTE:
For the details of each step, refer to the following pages.
Step Action Yes No
1 Customer Complaint Analysis
1) Perform customer complaint analysis refer-
ring to the following page.
Was customer complaint analysis performed
according to instruction on the following page?Go to Step 2. Perform customer com-
plaint analysis.
2 Diagnostic Trouble Code (DTC) Check, Record
and Clearance
1) Check for DTC referring to the following
page.
Is there any DTC(s)?1) Print DTC or write it
down and clear it by
referring to “DTC
CLEARANCE” in this
section.
2) Go to Step 3.Go to Step 4.
3 Visual Inspection
1) Perform visual inspection referring to the fol-
lowing page.
Is there any faulty condition?1) Repair or replace mal-
function part.
2) Go to Step 11.Go to Step 5.
4 Visual Inspection
1) Perform visual inspection referring to the fol-
lowing page.
Is there any faulty condition?Go to Step 8.
5 Trouble Symptom Confirmation
1) Confirm trouble symptom referring to the fol-
lowing page.
Is trouble symptom identified?Go to Step 6. Go to Step 7.
6 Rechecking and Record of DTC.
1) Recheck for DTC referring to “DTC CHECK”
in this section.
Is there any DTC(s)?Go to Step 9. Go to Step 8.
7 Rechecking and Record of DTC.
1) Recheck for DTC referring to “DTC CHECK”
in this section.
Is there any DTC(s)?Go to Step 9. Go to Step 10.

7B-14 AUTOMATIC TRANSMISSION (4 A/T)
8 Automatic Transmission Basic Check and Trou-
ble Diagnosis Table
1) Check and repair according to “A/T BASIC
CHECK” and “TROUBLE DIAGNOSIS
TABLE” in this section.
Are check and repair complete?Go to Step 11. 1) Check and repair
malfunction part(s).
2) Go to Step 11.
9 Troubleshooting for DTC
1) Check and repair according to applicable
DTC Diagnostic Flow Table.
Are check and repair complete?
10 Check for Intermittent Problems
1) Check for intermittent problems referring to
the following page.
Is there any faulty condition?1) Repair or replace mal-
function part(s).
2) Go to Step 11.Go to Step 11.
11 Final Confirmation Test
1) Clear DTC if any.
2) Perform final confirmation test referring to
the following page.
Is there any problem symptom, DTC or abnor-
mal condition?Go to Step 6. End. Step Action Yes No