2000 SUZUKI SWIFT Transmission Service Workshop Manual

AUTOMATIC TRANSMISSION (4 A/T) 7B-103
6) Install snap ring (1).
7) Place special tool (A) on soft jawed vise (1) and install 2 oil
seal rings on special tool.
Special tool
(A) : 09926-26050
(B) : Rear cover seal ring 24742-78F10 SUZUKI GENUINE
PARTS
8) Place direct clutch assembly (1) on special tool (A).
9) Set dial gauge (4) on the top of clutch flange (2) and mea-
sure clearance by blowing compressed air (4 kg/cm
2, 57 psi)
as shown in figure.
If the clearance is out of specification, replace clutch discs,
plates and flange.
Direct clutch disc clearance
: 0.50 – 1.04 mm (0.0197 – 0.0409 in.) NOTE:
Make sure that the ends of the snap ring do not come to
the opening of the front clutch No.1 drum.
NOTE:
 Rear cover seal set has two seal rings in a set.
 Do not use the seal rings removed from rear cover. It is
not necessary to remove seal rings from special tool
once installed.
3. Air gun

7B-104 AUTOMATIC TRANSMISSION (4 A/T)
10) Attach special tool (B) to dial gauge (2) and set them on the
lowest clutch plate.
Special tool
(B) : 09952-06010
11) Measure piston stroke by blowing compressed air (4 kg/cm
2,
57 psi) as shown in figure.
Direct clutch piston stroke
: 0.96 – 1.14 mm (0.0378 – 0.0449 in.)
PLANETARY SET
1. Direct clutch assembly
3. Air gun
1. Planetary ring gear No.2 4. Thrust needle roller bearing 7. Snap ring
2. Planetary gear assembly No.2 5. Planetary gear assembly No.1 Apply automatic transmission fluid.
3. Planetary oil receiver No.2 6. Planetary oil receiver No.1 Do not reuse.

AUTOMATIC TRANSMISSION (4 A/T) 7B-105
DISASSEMBLY
1) Remove snap ring.
Remove planetary ring gear No.2.
2) Remove planetary oil receiver No.1 (1) and planetary gear
assembly No.1 (2) from planetary gear assembly No.2 (5).
3) Remove needle roller bearing (3) and planetary oil receiver
No.2 (4) from planetary gear assembly No.2.
ASSEMBLY
1) Install new planetary oil receiver No.2 (4) and needle roller
bearing (3) to planetary gear assembly No.2 (5).
2) Install planetary gear assembly No.1 (2) to planetary gear
assembly No.2 (5).
3) Install new planetary oil receiver No.1 (1).
4) Assemble planetary ring gear No.2 and planetary gear
assembly No.2.
5) Install snap ring (1).
.
NOTE:
Do not reuse oil receivers (1 and 4).
NOTE:
 Note the direction of needle roller bearing.
 Take care not to break the claw of oil receiver.
NOTE:
Take care not to break the claw of oil receiver.
NOTE:
Note the location of the ends of the snap ring.
2. Planetary ring gear No.2

7B-106 AUTOMATIC TRANSMISSION (4 A/T)
VALVE BODY
1. Upper valve body 12. Lock-up control valve 23. Fail valve No.1
2. Upper valve body gasket 13. Lock-up control valve spring 24. Fail valve No.1 sleeve
3. Valve body plate 14. Lock-up signal valve plug 25. Key (short)
4. Lower valve body gasket 15. Lock-up signal valve 26. Key (long)
5. Lower valve body 16. Lock-up signal valve spring 27. Oil strainer
6. Primary regulator valve sleeve 17. Fail valve No.2 sleeve 28. Cooler by-pass valve
7. Primary regulator valve plunger 18. Fail valve No.2 29. Cooler by-pass valve spring
8. Primary regulator valve spring 19. Secondary regulator valve plug 30. Steel ball
9. Washer 20. Secondary regulator valve spring 31. Lock-up control valve
10. Primary regulator valve 21. Secondary regulator valve Apply automatic transmission fluid.
11. Lock-up control valve sleeve 22. Manual valve Do not reuse.

AUTOMATIC TRANSMISSION (4 A/T) 7B-107
DISASSEMBLY
Valve Body Assembly
1) Remove manual valve.
2) Remove 12 bolts from lower valve body.
Upper Valve Body
1) Remove oil strainers (1) and steel balls (2).
2) Remove keys (1).
3) Pull out all sleeves, valves, plungers, springs and washer.NOTE:
 There are 4 different kinds of bolt fixing upper and
lower valve body. Do not mix them up and remember
where they belong to.
 When separating lower and upper valve body, be care-
ful not to let the steel ball to fall off.

7B-108 AUTOMATIC TRANSMISSION (4 A/T)
Valve spring dimensions (Reference)
Lower Valve Body
1) Remove oil strainers (1).
2) Remove solenoid valves, if still attached.
3) Remove keys (2) and pull out all sleeve, plug, spring and
valves.
Valve spring dimensions (Reference)Spring Free length
“a” (mm)Outside diameter
“b” (mm)
Primary regula-
tor valve spring79.2 18.0
Lock-up control
valve spring31.1 8.5
Lock-up signal
valve spring36.1 8.5
3. Fail valve No.1 sleeve
4. Fail valve No.1
5. Cooler by-pass valve
6. Cooler by-pass valve spring
7. Manual valve
8. Secondary regulator valve
9. Secondary regulator valve spring
10. Secondary regulator valve plug
Spring Free length
“a” (mm)Outside diame-
ter “b” (mm)
Secondary regula-
tor valve spring38.7 8.8
Cooler by-pass
valve spring22.8 8.0

AUTOMATIC TRANSMISSION (4 A/T) 7B-109
ASSEMBLY
Upper Valve Body
1) Apply A/T fluid to each valve, plate washer, spring, plunger,
sleeve and key.
Insert primary regulator valve (2) about half way then place
plate washer and spring. Push in primary regulator valve
assembly all the way in. Insert plunger with sleeve and hold
them with the key.
2) Apply A/T fluid to each valve, sleeve, spring, plug and key
and insert them, then fix them with the key.
3) Install oil strainers (1) and put steel balls (2).NOTE:
 Note the location of the key shown in picture.
 Compression spring has a identification color paint of
yellow.
 Note the direction of the primary regulator valve.
NOTE:
Note the direction of the fail valve.
1. Upper valve body
3. Lock-up control valve
4. Lock-up signal valve
5. Fail valve No.2
6. Key (short)
7. Key (long)
NOTE:
Clean oil strainer before installing.

7B-110 AUTOMATIC TRANSMISSION (4 A/T)
Lower Valve Body
1) Apply A/T fluid to each valve, spring, sleeve and key.
Insert them, then fix with key.
2) Insert oil strainers to lower valve body.
VALVE BODY ASSEMBLY
1) Install new gasket for lower valve body (3), valve body plate
(2) and new gasket for upper valve body (1) to lower valve
body (4).
2) Make sure that steel balls (2) are at the location shown in fig-
ure. NOTE:
Make sure that the fail valve No.2 and secondary regula-
tor valve is inserted in the right direction.
NOTE:
Clean oil strainer before installing.
1. Oil strainer
2. Key (short)
3. Fail valve No.1 sleeve
4. Fail valve No.1
5. Cooler by-pass valve
6. Cooler by-pass valve spring
7. Manual valve
8. Secondary regulator valve
9. Secondary regulator valve spring
10. Secondary regulator valve plug
1. Upper valve body