2000 SUZUKI SWIFT Transmission Service Workshop Manual

Page 233 of 447

SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual REAR DIFFERENTIAL 7F-11
10) Remove bevel pinion (1) with rear bearing, and spacer from
carrier.
11) Remove bevel pinion rear bearing (2) by using bearing puller
(3) and press.
12) Drive out bevel pini

Page 234 of 447

SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual 7F-12  REAR DIFFERENTIAL
Bevel Pinion Bearing Outer Race
For press-fitting bevel pinion bearing outer races, use special
tools as shown.
Special tool
(A) : 09924-74510
(B) : 09925-68210
(C) : 09925-98

Page 235 of 447

SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual REAR DIFFERENTIAL 7F-13
2) If thrust play is out of specification, select suitable side
washer from among following available size, install it and
check again that specified gear play is obtained.
Ava

Page 236 of 447

SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual 7F-14  REAR DIFFERENTIAL
Differential Carrier
Special tool
(A) : 09922-76120
(B) : 09922-76250
(C) : 09922-76140
(D) : 09922-76430
(E) : 09922-76330
(F) : 09922-76150
(G) : 09922-76350
1) Set special

Page 237 of 447

SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual REAR DIFFERENTIAL 7F-15
3) Set special tools and make drive bevel pinion dummy.
Special tool
(A) : 09922-76140
(B) : 09922-76430
4) Apply gear oil to drive bevel pinion bearing, install bearing to
bev

Page 238 of 447

SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual 7F-16  REAR DIFFERENTIAL
8) Place zero-adjusted mounting dummy (1) and dial gauge set
on pinion dummy (2) and take measurement between zero
position and extended dial gauge measuring tip.
9) Obtain ad

Page 239 of 447

SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual REAR DIFFERENTIAL 7F-17
12) While tightening bevel pinion nut gradually with bevel pinion
holder (special tool), set preload of pinion to specification.
Pinion bearing preload 
: 5.0 – 13.0 kg-cm (

Page 240 of 447

SUZUKI SWIFT 2000 1.G Transmission Service Workshop Manual 7F-18  REAR DIFFERENTIAL
3) Measure backlash by using dial gauge.
Drive bevel gear backlash
: 0.10 – 0.20 mm (0.0039 – 0.0078 in.)
Special tool
(A) : 09900-20606
(B) : 09900-20701
4) Check gear to