2000 SUZUKI SWIFT Transmission Service Workshop Manual

BODY SERVICE 9-33
Hole to hole distance
[A] : 3 door model f. Quarter window lower side rear mounting hole (5.1 x 8.6 mm)
[B] : 5 door model g. Quarter window lower side front mounting hole (5.1 x 8.6 mm)
a (a’). Front end of front windshield upper installation section h. Quarter window upper notch
b (b). Front end of front windshield lower installation section i. Quarter window rear notch
c. Garnish installation center hole (φ5
mm) j. Quarter window lower mounting hole (5.1 x 8.6 mm)
d. Quarter window upper side front notch k. Parking brake cable bracket installation rear hole
e. Quarter window rear notch
a-a’ : 1047 mm (41.22 in.) b-k : 1411 mm (55.55 in.) f-k : 1373 mm (54.06 in.)
a-b : 688 mm (27.01 in.) d-e : 577 mm (22.72 in.) g-k : 1092 mm (42.99 in.)
a-b’ : 1356 mm (53.39 in.) d-f : 623 mm (24.53 in.) h-i : 237 mm (9.33 in.)
a-c : 1032 mm (40.63 in.) d-g : 363 mm (14.29 in.) h-k : 1430 mm (56.30 in.)
a-k : 1282 mm (50.47 in.) d-k : 1271 mm (50.04 in.) i-j : 242 mm (9.53 in.)
b-b’ : 1305 mm (51.38 in.) e-k : 1474 mm (58.03 in.) j-k : 1413 mm (55.63 in.)
[A]
[B]e
f
gd
a
a
a’
a’
b
b
k
hi
j
k
b’
b’
c
c
k

9-34 BODY SERVICE
UNDER BODY
Hole to hole distance
a. Jack bracket installation hole g (g’). Jig hole (φ
10 mm)
b (b’). Front stabilizer bracket front installation hole h (h’). Jig hole (φ
10 mm)
c (c’). Front stabilizer bracket rear installation hole i (i’). Trailing arm installation hole
d (d’). Suspension control arm installation front hole j (j’). Bump stopper installation hole
e. Rear engine mounting front installation hole k. Lateral rod installation hole
f (f’). Jig hole (φ
15 mm) l (l’). Jig hole (φ
16 mm)
a-f : 909 mm (35.79 in.) d’-g’ : 708 mm (27.87 in.) h-k : 1724 mm (67.87 in.)
a-f’ : 862 mm (33.94 in.) e-g : 702 mm (27.64 in.) h-l : 1718 mm (67.64 in.)
b-b’ : 740 mm (29.13 in.) e-g’ : 647 mm (25.47 in.) h’-i : 1204 mm (47.40 in.)
b’-g : 1464 mm (57.64 in.) f-f’ : 754 mm (29.68 in.) h’-j’ : 1384 mm (54.45 in.)
b’-g’ : 1259 mm (49.57 in.) f-g : 471 mm (18.54 in.) h’-k : 1497 mm (58.94 in.)
c-c’ : 968 mm (38.11 in.) f-g’ : 889 mm (35.00 in.) h’-l : 1940 mm (76.38 in.)
c-g : 1148 mm (45.20 in.) g-g’ : 754 mm (29.68 in.) i-i’ : 1017 mm (40.04 in.)
c-g’ : 1431 mm (56.34 in.) g’-h : 791 mm (31.14 in.) i-l’ : 1392 mm (54.80 in.)
c’-d : 970 mm (38.19 in.) g’-h’ : 240 mm (9.45 in.) i’-l’ : 918 mm (36.14 in.)
c’-d’ : 452 mm (17.80 in.) h-h’ : 754 mm (29.68 in.) j-j’ : 1028 mm (40.47 in.)
d-d’ : 761 mm (29.96 in.) h-i : 826 mm (32.52 in.) l-l’ : 1076 mm (42.36 in.)
d’-g : 1037 mm (40.83 in.) h-j’ : 1640 mm (64.57 in.)
c
a
a
b’
b
b
c
bfg
c’
d’f’
e
g’h’
i’j’l’
lji
h
b’
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d’
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g’h’f’
i’j’kl’
lji

BODY SERVICE 9-35
Point to point distance
1. Virtual baseline g. Jig hole (φ
10 mm)
a. Jack bracket installation hole h. Jig hole (φ
10 mm)
b. Front stabilizer bracket front installation hole i. Trailing arm installation hole
c. Front stabilizer bracket rear installation hole j. Bump stopper installation hole
d. Strut installation front hole k. Lateral rod installation hole
e. Suspension control arm installation front hole l. Jig hole (φ
16 mm)
f. Jig hole (φ
15 mm)
a-a’ : 133 mm (5.24 in.) e-e’ : 77 mm (3.03 in.) i-i’ : 85 mm (3.35 in.)
a-e’ : 558 mm (21.97 in.) e’-f’ : 238 mm (9.37 in.) i’-j’ : 546 mm (21.50 in.)
b-b’ : 133 mm (5.24 in.) f-f’ : 55 mm (2.17 in.) j-j’ : 292 mm (11.50 in.)
b’-e’ : 550 mm (21.65 in.) f’-g’ : 470 mm (18.50 in.) j’-l’ : 324 mm (12.76 in.)
c-c’ : 162 mm (6.38 in.) g-g’ : 80 mm (3.15 in.) k-k’ : 139 mm (5.47 in.)
c’-d’ : 391 mm (15.39 in.) g’-h’ : 240 mm (9.45 in.) k’-l’ : 193 mm (7.60 in.)
c’-e’ : 432 mm (17.01 in.) h-h’ : 80 mm (3.15 in. ) l-l’ 375 mm (14.76 in.)
d-d’ : 648 mm (25.51 in.) h’-i’815 mm (32.09 in.)
d’-g’ : 749 mm (29.49 in.)
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1

9-36 BODY SERVICE
PANEL CLEARANCE
Panel to panel distance
[A] : 3 door model [B] : 5 door model
a : 2.4-4.4 mm (0.094-0.173 in.) h : 3.6-5.6 mm (0.142-0.220 in.)
b : 1.7-3.7 mm (0.067-0.146 in.) i : 3.6-5.6 mm (0.142-0.220 in.)
c : 4.2-6.2 mm (0.165-0.244 in.) j : 4.2-6.2 mm (0.165-0.244 in.)
d : 1.7-3.7 mm (0.067-0.146 in.) k : 5.0-7.0 mm (0.197-0.276 in.)
e : 5.0-7.0 mm (0.197-0.276 in.) l : 4.3-6.3 mm (0.169-0.248 in.)
f : 4.7-6.7 mm (0.185-0.264 in.) m : 3.6-5.6 mm (0.142-0.220 in.)
g : 4.3-6.3 mm (0.169-0.248 in.) n : 4.7-6.7 mm (0.185-0.264 in.)

BODY SERVICE 9-37
Panel to panel distance
a : 4.8-6.8 mm (0.189-0.268 in.) f : 3.5-5.5 mm (0.138-0.217 in.)
b : 6.6-8.6 mm (0.260-0.339 in.) g : 4.3-6.3 mm (0.169-0.248 in.)
c : 3.7-5.7 mm (0.146-0.244 in.) h : 3.5-5.5 mm (0.138-0.217 in.)
d : 1.5-2.5 mm (0.059-0.098 in.) i : 5.3-7.3 mm (0.209-0.287 in.)
e : 7.1-8.6 mm (0.280-0.339 in.) j : 1.0-3.0 mm (0.039-0.118 in.)

9-38 BODY SERVICE
INSTRUMENTATION AND DRIVER INFORMATION
INSTRUMENT PANEL
REMOVAL
1) Disconnect negative cable at battery.
2) Disable air bag system, if equipped. Refer to “DISABLE AIR
BAG SYSTEM” in Section 10B.
3) Remove steering column hole cover (1).
4) Remove glove box (1) and food latch release lever (2).
5) Disconnect instrument panel harness connectors, antenna
and heater control cables which need to be disconnected for
removal for instrument panel.
6) Remove instrument panel ground wire.
7) Remove steering column assembly referring to “STEERING
COLUMN ASSEMBLY” in Section 3C.
8) Remove front pillar trims (1) and dash side trims (2).
9) Remove speaker covers (3).WARNING:
See WARNING at the beginning of this section.
“A”
“A”“A”
“A”
“A”
1
2“A” 1
3
“A”

BODY SERVICE 9-39
10) Remove instrument panel mounting bolts (2).
11) Remove instrument panel (1) with steering support member
and instrument panel harness.
INSTALLATION
Reverse removal procedure to install instrument panel noting the
following instructions.
When installing each part, be careful not to catch any cable
or wiring harness.
Tighten instrument panel mounting bolts (1) to specified
torque
Tightening torque
Instrument panel mounting bolts (a) :
23 N·m (2.3 kg-m, 17.0 lb-ft)
When installing steering column assembly, refer to “STEER-
ING COLUMN ASSEMBLY” in Section 3C.
Adjust control cables. Refer to “HEATER CONTROL
ASSEMBLY” in Section 1A.
Enable air bag system if equipped. Refer to “ENABLING AIR
BAG SYSTEM” in Section 10B.
2
2
22 2
1
1, (a)1, (a)

9-40 BODY SERVICE
SEATS
FRONT SEAT
REMOVAL
1) Remove console box.
2) Remove 4 mounting bolts to remove seat assembly.
3) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install front seat.
Torque to specifications as shown.
1. Seat cushion 4. Cover 7. Reclining bolt
2. Seat back 5. Seat adjuster 8. Seat cushion bolt
3. Head rest 6. Seat adjuster bolt Tightening torque
3
2
7 35 N·m (3.5 kg-m)
6 35 N·m (3.5 kg-m)
8 23 N·m (2.3 kg-m)
4
5
5
4
1