1999 DODGE NEON Service Repair Manual

Page 761 of 1200

DODGE NEON 1999  Service Repair Manual 33.34 mm (1-5/16 inches). Turn tool table until sur-
face is in line with the 33.34 mm (1-5/16 inch) mark
on the threaded stud and the zero mark on the front.
Place spring over stud on the table and l

Page 762 of 1200

DODGE NEON 1999  Service Repair Manual ²Exhaust valve seat diameter is 28 mm (1.102
in.)
(6) Valve seats which are worn or burned can be
reworked, provided that correct angle and seat width
are maintained. The intake valve seat must be se

Page 763 of 1200

DODGE NEON 1999  Service Repair Manual CAUTION: When depressing the valve spring
retainers with valve spring compressor the locks
can become dislocated. Check to make sure both
locks are in their correct location after removing
tool.
(4) C

Page 764 of 1200

DODGE NEON 1999  Service Repair Manual (8) Inspect oil pressure relief valve plunger for
scoring and free operation in its bore. Small marks
may be removed with 400-grit wet or dry sandpaper.(9) The relief valve spring has a free length of

Page 765 of 1200

DODGE NEON 1999  Service Repair Manual CYLINDER BORE INSPECTION
The cylinder walls should be checked for out-of-
round and taper with Tool C-119 (Fig. 117). The cyl-
inder bore out-of-round is 0.050 mm (.002 inch)
maximum and cylinder bore

Page 766 of 1200

DODGE NEON 1999  Service Repair Manual Piston Pins
Clearance in Piston. . . .0.008 - 0.020 mm (0.0003 -
0.0008 in.)
In Rod (Interference) . . .0.018 - 0.043 mm (0.0007 -
0.0017 in.)
Diameter .20.998 - 21.003 mm (0.8267 - 0.8269 in.)
End Pl

Page 767 of 1200

DODGE NEON 1999  Service Repair Manual Valve Margin
Intake......1.15 ± 1.48 mm (0.0452 ± 0.0582 in.)
Exhaust.....1.475 ± 1.805 mm (0.058 ± 0.071 in.)
Valve Length (Overall)
Intake.....114.69 ± 115.19 mm (4.515 ± 4.535 in.)
Exhaust .

Page 768 of 1200

DODGE NEON 1999  Service Repair Manual SPECIAL TOOLS
2.0L SOHC
Camshaft Sprocket Remover/Installer Adapter
C-4687-1
Camshaft Seal Remover C-4679-A
Camshaft Seal Installer MD-998306
Crankshaft Damper Installer 6792
Puller 1026
Crankshaft Da