1997 TOYOTA SUPRA torque

BR0GG-01
W02792
W02660
W02661
- BRAKEBRAKE MASTER CYLINDER
BR-13
1813 Author
: Date
:
1997 SUPRA (RM502U)
DISASSEMBLY
1. REMOVE MASTER CYLINDER BOOT
Using a screwdriver, remove the master cylinder boot.
NOTICE:
At the time of reassembly, please refer to the following
item.
Facing the UP mark on the master cylinder boot upwards,
install the cylinder boot to the master cylinder.
2. REMOVE RESERVOIR CAP AND STRAINER
3. REMOVE RESERVOIR
Remove the set screw and pull out the reservoir.
Torque: 1.8 N´m (18 kgf´cm, 16 in.´lbf)
4. REMOVE 2 GROMMETS
5. PLACE CYLINDER IN VISE
6. REMOVE PISTON STOPPER BOLT
Using a screwdriver, push the pistons in all the way and remove
the No.2 piston stopper bolt and gasket.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
7. REMOVE 2 PISTONS
(a) Push in the piston with a screwdriver and remove the
snap ring with snap ring pliers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the No. 1 piston and spring by hand, pulling
straight out, not at an angle.
NOTICE:

If pulled out and install at an angle, there is a possibil-
ity that the cylinder bore could be damaged.

At the time of reassembly, be careful not to damage
the rubber lips on the pistons.

BR0GN-03
F03521
SST
Gasket
N00744
SST
- BRAKEBRAKE BOOSTER ASSEMBLY
BR-21
1821 Author
: Date
:
1997 SUPRA (RM502U)
INSTALLATION
1. INSTALL BRAKE BOOSTER
(a) Install the booster and a new gasket.
(b) Install the clevis to the operating rod.
(c) Install and torque the booster installation nuts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(d) Insert the clevis pin into the clevis and brake pedal, and
install the clip to the clevis pin.
(e) Install the pedal return spring.
2. ADJUST LENGTH OF BOOSTER PUSH ROD
(a) Install the gasket on the master cylinder.
(b) Set the SST on the gasket, and lower the pin until its tip
slightly touches the piston.
SST 09737-00010
(c) Turn the SST upside down, and set it on the booster.
SST 09737-00010
(d) Measure the clearance between the booster push rod
and pin head (SST).
Clearance: 0 mm (0 in.)
(e) Adjust the booster push rod length until the push rod light-
ly touches the pin head.
HINT:
When adjusting the push rod, depress the brake pedal enough
so that the push rod sticks out.
3. INSTALL PEDAL BRACKET STAY
(a) Install the pedal bracket stay.
(b) Install the bolt and nut.
(c) Install the steering column assembly (See page
SR-21).
4. INSTALL THESE PARTS

Vacuum hose

Master cylinder (See page BR-17)
5. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM (See page BR-5)
6. CHECK FOR FLUID LEAKAGE
7. CHECK AND ADJUST BRAKE PEDAL
(See page BR-7)
8. DO OPERATIONAL CHECK (See page BR-18)

BR0GZ-01
R07130
R07131
- BRAKEFRONT BRAKE CALIPER (2JZ-GTE)
BR-37
1837 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE FRONT WHEEL
2. DISCONNECT FLEXIBLE HOSE
(a) Remove the union bolt and 2 gaskets from the caliper,
then disconnect the flexible hose from the caliper.
Torque: 30 N´m (310 kgf´cm, 22 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
Install the flexible hose lock securely in the lock hole in the cali-
per.
(b) Use a container to catch the brake fluid as it drains out.
3. REMOVE CALIPER
Remove the 2 mounting bolts and caliper.
Torque: 118 N´m (1,200 kgf´cm, 87 ft´lbf)
4. REMOVE THESE PARTS
(a) Clip and 2 pins
(b) Anti-rattle spring
(c) 2 pads
(d) 2 pad spacers and anti-squeal shims

BR0HF-01
R07153
R07154
- BRAKEREAR BRAKE CALIPER (2JZ-GTE)
BR-55
1855 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE REAR WHEEL
2. DISCONNECT FLEXIBLE HOSE
(a) Remove the union bolt and 2 gaskets from the caliper,
then disconnect the flexible hose from the caliper.
Torque: 30 N´m (310 kgf´cm, 22 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
Install the flexible hose lock securely in the lock hole in the cali-
per.
(b) Use a container to catch the brake fluid.
3. REMOVE CALIPER
Remove the 2 mounting bolts and caliper.
Torque: 104 N´m (1,065 kgf´cm, 77 ft´lbf)
4. REMOVE THESE PARTS
(a) Clip
(b) 2 pins
(c) Anti-rattle spring
(d) 2 pads
(e) 4 anti-squeal shims

BR0HL-01
R07154
BR5358
Matchmarks
BR5349
BR5331
BR3564
- BRAKEPARKING BRAKE
BR-61
1861 Author
: Date
:
1997 SUPRA (RM502U)
DISASSEMBLY
1. REMOVE REAR WHEEL
2. REMOVE REAR DISC BRAKE ASSEMBLY
(a) Remove the 2 mounting bolts and remove the disc brake
assembly.
Torque: 104 N´m (1,065 kgf´cm, 77 ft´lbf)
(b) Suspend the disc brake securely and so the hose is not
stretched.
3. REMOVE DISC
(a) Place matchmarks on the disc and rear axle hub.
(b) Remove the disc.
HINT:

If the disc cannot be removed easily, return the shoe ad-
juster until the disc turns freely.

If there are no matchmarks, temporarily install the disc,
then measure the disc runout and install the disc in the
position (See step 4 on page BR-51).
4. REMOVE SHOE RETURN SPRINGS
Using needle-nose pliers, remove the 2 shoe return springs.
5. REMOVE SHOE STRUT WITH SPRING
6. REMOVE FRONT SHOE, ADJUSTER AND TENSION
SPRING
(a) Slide out the front shoe and remove the shoe adjuster.
(b) Disconnect the tension spring and remove the front shoe.
7. REMOVE REAR SHOE
(a) Slide out the rear shoe.
(b) Remove the tension spring from the rear shoe.
(c) Disconnect the parking brake cable from the parking
brake shoe lever.
(d) Remove the shoe hold-down spring cups, springs and
pins.

BR0HV-02
W02793
SST
- BRAKEABS ACTUATOR (2JZ-GTE)
BR-77
1877 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE CRUISE CONTROL ACTUATOR
(a) Disconnect the connector from the cruise control actua-
tor.
(b) Remove the 3 bolts and cruise control actuator.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
2. DISCONNECT BRAKE LINES
Using SST, disconnect the 6 brake lines from the ABS actuator.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
3. DISCONNECT CONNECTORS
Disconnect the 2 connectors and wire harness clamp from the
bracket.
4. REMOVE ABS ACTUATOR ASSEMBLY
Remove the bolt, 2 nuts and ABS actuator assembly.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
5. REMOVE ABS ACTUATOR
(a) Remove the 2 nuts and actuator from bracket.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the 2 cushion bolts and 3 cushions.

BR0HY-01
R07259
R07261
BR-80
- BRAKEFRONT SPEED SENSOR
1880 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. DISCONNECT CONNECTOR
(a) Remove the front fender splash shield.
(b) Disconnect the speed sensor connector.
2. REMOVE SPEED SENSOR
(a) Remove the 3 clamp bolts holding the sensor harness to
the body and upper suspension arm.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the speed sensor from the steering knuckle.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
(c) Remove the O-ring from the speed sensor.

BR0I1-01
R07264
R05712
- BRAKEREAR SPEED SENSOR
BR-83
1883 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the rear seat cushion and seatback.
(b) Remove the quarter trim panel.
(c) Disconnect the speed sensor connector, and pull out the
sensor wire harness with the grommet.
2. REMOVE SPEED SENSOR
(a) Remove the nut holding the sensor wire harness to the
body.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the clamp from the upper arm.
(c) Remove the speed sensor from the axle carrier.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)