Page 315 of 1807
BO0RG-01
N08498
N08499
N08501
3 Clips
2 Clips
N08502
- BODYROOF HEADLINING
BO-61
2141 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE THESE PARTS:
(a) Tonneau cover
(b) Luggage compartment mat
(c) Spare wheel cover
(d) Rear seat cushion
(e) Rear seatback
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(f) Removable roof stay RH and LH (Sport roof)
(g) Deck trim rear cover
(h) Removable roof holder RH and LH (Sport roof)
(i) Quarter wheel house cover
(j) Deck trim side boards
(k) Front door scuff inside plates
(l) Speaker grilles
(m) Rear quarter trim boards
(n) Front seat outer belts
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(o) Rear seat outer belts
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(p) Deck trim side service hole covers
Page 318 of 1807
BO0RI-01
N19398
Manual Seat:Front Seat Cushion
Inside Inner Shield
Seat Track
Cover Front Seat
Cushion Inside
Shield
Connecting
Tube
Front Seat Inner
Adjuster
Front Seat
Equalizing
Wire
Seat Track Cover
Front Seat outer Adjuster
Front Seat Cushion Inside Outer ShieldReclining Release
HandleSeat Track Cover Front Seat Cushion
Inside Outer ShieldPower Seat:
Seatback CoverSeatback Frame
Seatback Pad
Hog Ring
Seat Cushion Cover
Seat Cushion
Heater Relay
Seat Cushion Frame
Seat Track Cover
Front Seat Cushion
Inside Inner Shield
Front Seat Cushion
Inside Outer Shield Front Seat Cushion
Inner Shield
Front Seat Inner Belt
Front Seat Adjuster
Seat Track CoverSeat Track Cover
Power Seat Switch
Front Seat Cushion Inside Outer Shield
Seat Track Cover
Snap RingReclining
Release Handle
Power Seat
Switch Knob
Vertical Adjuste Knob Seat Wire Harness Motor Support Bracket Cover
Non-reusable part
18 (185, 13)
18 (185, 13)
37 (375, 27)
N´m (kgf´cm, ft´lbf): Specified torque
- BODYFRONT SEAT
BO-65
2145 Author: Date:
1997 SUPRA (RM502U)
FRONT SEAT
COMPONENTS
Page 319 of 1807
BO0RO-01
N16673
Luggage Compartment Mat
Seatback Lock KnobSeatback Board
Lock Knob Cover
Reclining Control
Cable LH Seatback Frame Reclining Control Cable RH
Tension Spring
Reclining Adjuster
Cover RH
Reclining
Adjuster RH
Reclining Adjuster
Cover LH
Tension Spring
Reclining Adjuster LH
Seatback Pad
Hog Ring
Seatback Cover
Seat Cushion Pad
Seat Cushion Cover
Non-reusable part
25 (260, 19)
18 (185, 13)
N´m (kgf´cm, ft´lbf): Specified torque BO-66
- BODYREAR SEAT
2146 Author: Date:
1997 SUPRA (RM502U)
REAR SEAT
COMPONENTS
Page 320 of 1807
BO0RT-01
N19399
Rear Seatback
Rear Seat Cushion
Seat Hook
Roof Side Inner GarnishTonneau Cover
Luggage Compartment
Mat
Spare Wheel Cover
Sport Roof:
Holder Garnish
Removable Roof Holder
Tonneau Cover
ClampDeck Trim Side Board
Deck Trim Rear Cover
Rear Quarter
Trim Board Quarter Wheel
House Inner Cover
Quarter Wheel
House Inner
Front Cover
Speaker Grille
Front Door Scuff Inside Plate
Rear Seat Outer BeltSport Roof:
Lower Back
Service Hole Cover
Stay Support
Cover
Rear Seat Inner Belt
Seat Track Cover Front Seat
Outer BeltFront Seat
Front Seat Cushion
Inner Shield
Seat Track CoverFront Seat Inner Belt
43 (440, 32)
7.8 (80, 69 in.´lbf)
43 (440, 32)
43 (440, 32)
43 (440, 32)
43 (440, 32)
43 (440, 32)
43 (440, 32): Specified torqueN´m (kgf´cm, ft´lbf)
- BODYSEAT BELT
BO-67
2147 Author: Date:
1997 SUPRA (RM502U)
SEAT BELT
COMPONENTS
Page 325 of 1807
BR0GB-01
W02787
W02788
W02789
N00759
- BRAKEBRAKE FLUID
BR-5
1805 Author: Date:
1997 SUPRA (RM502U)
BRAKE FLUID
BLEEDING
HINT:
If any work is done on the brake system or if air in the brake lines
is suspected, bleed the system of air.
NOTICE:
Do not let brake fluid remain on painted surfaces. Wash it
off immediately.
1. REMOVE RESERVOIR CAP
2. FILL RESERVOIR WITH BRAKE FLUID
Fluid: SAE J1703 or FMVSS No.116DOT3
3. BLEED MASTER CYLINDER
HINT:
If the master cylinder has been disassembled or if the reservoir
becomes empty, bleed the master cylinder.
(a) Disconnect the brake lines from the master cylinder.
(b) Slowly depress the brake pedal and hold it.
(c) Block off the outer holes with your fingers, and release the
brake pedal.
(d) Repeat (b) 3 or 4 times.
4. BLEED BRAKE LINE
(a) Connect the vinyl tube to the brake caliper.
(b) Depress the brake pedal several times, then loosen the
bleeder plug with the pedal held down.
(c) At the point when fluid stops coming out, tighten the
bleeder plug, then release the brake pedal.
(d) Repeat (b) and (c) until all the air in the fluid has been bled
out.
Torque: (Bleeder plug)
11 N´m (110 kgf´cm, 8 ft´lbf)
Page 327 of 1807
R07175
Stop Light Switch
Push Rod
Pedal HeightBR1AW-01
BR4980
A
R00085
Pedal Freeplay
- BRAKEBRAKE PEDAL
BR-7
1807 Author: Date:
1997 SUPRA (RM502U)
BRAKE PEDAL
ON-VEHICLE INSPECTION
1. CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from asphalt sheet:
154.2 - 164.2 mm (6.071 - 6.465 in.)
If the pedal height is incorrect, adjust it.
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Remove the lower instrument panel and finish panel.
(b) Disconnect the connector from the stop light switch.
(c) Loosen the stop light switch lock nut and remove the stop
light switch.
(d) Loosen the push rod lock nut.
(e) Adjust the pedal height by turning the pedal push rod.
(f) Tighten the push rod lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(g) Install the stop light switch and turn it until it lightly con-
tacts the pedal stopper.
(h) Turn the stop light switch back one turn.
(i) Check the clearance (A) between stop lights switch and
pedal.
Clearance: 0.5 - 2.4 mm (0.020 - 0.094 in.)
(j) Tighten the stop light switch lock nut.
(k) Connect the connector to the stop light switch.
(l) Check that the stop lights come on when the brake pedal
is depressed, and go off when the brake pedal is re-
leased.
(m) After adjusting the pedal height, check the pedal freeplay.
If clearance (A) between the stop light switch and the brake
pedal stopper has been adjusted correctly, the pedal freeplay
will meet the specifications.
(n) Install the lower instrument panel and finish panel.
3. CHECK PEDAL FREEPLAY
(a) Stop the engine and depress the brake pedal several
times until there is no more vacuum left in the booster.
(b) Push in the pedal by hand until the second point of resis-
tance begins to be felt, then measure the distance, as
shown.
Pedal freeplay: 1 - 6 mm (0.04 - 0.24 in.)
If incorrect, check the stop light switch clearance. If the clear-
ance is OK, then troubleshoot the brake system.
Page 329 of 1807
R07116
BR0GD-01
R07117
Lock Nut
Adjusting Nut
- BRAKEPARKING BRAKE LEVER
BR-9
1809 Author: Date:
1997 SUPRA (RM502U)
PARKING BRAKE LEVER
ON-VEHICLE INSPECTION
1. CHECK PARKING BRAKE LEVER TRAVEL
Pull the parking brake lever all the way up, and count the num-
ber of clicks.
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf):
5 - 8 clicks
If incorrect, adjust the parking brake.
2. IF NECESSARY, ADJUST PARKING BRAKE
HINT:
Before adjusting the parking brake, make sure that the rear
brake shoe clearance has been adjusted. For shoe clearance
adjustment, see page BR-64.
(a) Remove the upper console panel.
(b) Remove the screw and parking brake hole cover.
(c) Using a socket driver and spanner wrench, remove the
adjusting lock nut.
(d) Turn the adjusting nut until the lever travel is correct.
(e) Install the adjusting lock nut.
(f) Using a socket driver and spanner wrench, tighten the ad-
justing lock nut.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(g) Install the parking brake hole cover with the screw.
(h) Install the upper console panel.
Page 332 of 1807
BR0GF-01
W02790
SST
W02791
BR-12
- BRAKEBRAKE MASTER CYLINDER
1812 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. DISCONNECT LEVEL WARNING SWITCH
CONNECTOR
2. DRAW OUT FLUID WITH SYRINGE
NOTICE:
Do not let brake fluid remain on a painted surface. Wash it
off immediately.
3. DISCONNECT BRAKE LINES
Using SST, disconnect the brake lines from the master cylinder.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
4. REMOVE MASTER CYLINDER
(a) Remove the 2 nuts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) 2JZ-GE Engine:
Remove the master cylinder and gasket from the brake
booster.
(c) 2JZ-GTE Engine:
Remove the vacuum hose clamp, master cylinder and
gasket from the brake booster.
