13. CONNECT ENGINE WIRE TO COWL PANEL
14. INSTALL A/C COMPRESSOR
(a) Using a torx socket (E10), install the stud bolt and and
compressor.
Torque: 26 NVm (265 kgfVcm, 19 ftVlbf)
(b) Connect the compressor connector.
(c) Temporarily install the compressor with nut and 3 bolts.
(d) Alternately tighten the bolt and nut.
Torque: 52 NVm (530 kgfVcm, 38 ftVlbf)
15. INSTALL PS PRESSURE TUBE
16. INSTALL PS PUMP
(a) Install the pump bracket with the 3 bolts.
Torque:
A 58 NVm (590 kgfVcm, 43 ftVlbf)
B 39 NVm (400 kgfVcm, 29 ftVlbf)
(b) Install the pump housing with the 2 bolts.
Torque: 58 NVm (590 kgfVcm, 43 ftVlbf)
(c) Connect these hoses:
wAir hose to throttle body
wAir hose to air intake chamber
17. CONNECT FUEL HOSES
(a) Connect the fuel return hose to the fuel return pipe.
(b) Install the fuel return hose to the clamp of the dipstick guide.
(c) Install the fuel inlet hose with 2 new gaskets and the union
bolt.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
18. CONNECT WIRES AND CONNECTORS
19. CONNECT EVAP HOSE
20. CONNECT BRAKE BOOSTER VACUUM HOSE
21. CONNECT HEATER WATER HOSES
22. INSTALL CHARCOAL CANISTER
23. INSTALL WATER PUMP PULLEY, FAN, FLUID COUPLING
ASSEMBLY AND DRIVE BELT
(See step 10 in water pump installation in Cooling Sys-
tem)
24. M/T:
INSTALL DRIVE BELT TENSIONER DAMPER
(See step 19 timing belt installation)
25. INSTALL AIR CLEANER AND MAF METER ASSEMBLY
26. INSTALL NO.1 AIR HOSE
27. CONNECT CONTROL CABLES TO THROTTLE BODY
28. FILL WITH FUEL
29. FILL WITH ENGINE OIL
30. START ENGINE AND CHECK FOR LEAKS
± ENGINEENGINE MECHANICALEG±131
Crankshaft
(cont'd)
Main bearing center wall thickness (Reference)
Mark 1
Mark 2
Mark 3
Mark 4
Mark 5
Crank pin diameter STD
U/S 0.25
Circle runout Maximum
Main journal taper and out±of±round Maximum
Crank pin taper and out±of±round Maximum
1.994±1.997 mm (0.0785±0.0786 in.)
1.997±2.000 mm (0.0786±0.0787 in.)
2.000±2.003 mm (0.0787±0.0789 in.)
2.003±2.006 mm (0.0789±0.0790 in.)
2.006±2.009 mm (0.0790±0.0791 in.)
51.982±52.000 mm (2.0465±2.0472 in.)
51.745±51.755 mm (2.0372±2.0376 in.)
0.06 mm (0.0024 in.)
0.02 mm (0.0008 in.)
0.02 mm (0.0008 in.)
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Timing belt plate X Oil pump (2JZ±GTE) 7.8 80 69 in.Vlbf
Idler pulley X Oil pump 34 350 25
Crankshaft pulley X Crankshaft 324 3,300 239
Camshaft timing pulley X Camshaft 79 810 59
Timing belt tensioner X Oil pump2627020 Drive belt tensioner X Cylinder head 21 210 15 Drive belt tensioner damper X Tensioner arm (2JZ±GTE M/T) 20 200 14 Drive belt tensioner damper X Tensioner bracket (2JZ±GTE M/T) 20 200 14 EGR cooler X Cylinder head 8.8 90 78 in.Vlbf ECT sensor X Cylinder head (2JZ±GE) 20 200 14 ECT sender gauge X Cylinder head (2JZ±GE) 20 200 14
Engine hanger X Cylinder head 39 400 29
Camshaft position sensor X Cylinder head (2JZ±GTE) 8.8 90 78 in.Vlbf
Cylinder head X Cylinder block 1st
2nd
3rd
34
Turn 905
Turn 905
350
25
Camshaft bearing cap X Cylinder head 20 200 14
No.4 timing belt cover X Cylinder head 8.8 90 78 in.Vlbf
Cylinder head cover X Cylinder head 2JZ±GE
2JZ±GTE 8.3
5.4 85
55 74 in.Vlbf
48 in.Vlbf
Intake manifold X Cylinder head 2JZ±GE
2JZ±GTE
27
27
280
280
20
20
Fuel inlet pipe X Delivery pipe 42 420 30 Intake manifold stay X Intake manifold 39 400 29
Intake manifold stay X Cylinder block 39 400 29
Water outlet X Cylinder head (2JZ±GTE) 21 210 15
Vacuum control valve set X Intake manifold (2JZ±GE) 21 210 15
Air intake chamber X Intake manifold 2JZ±GE
2JZ±GTE
27
27
280
280
20
20
Air intake chamber stay X Cylinder head (2JZ±GE) 18 185 13
Air intake chamber stay X Air intake chamber (2JZ±GE) 18 185 13
Exhaust manifold X Cylinder head 39 400 29
Pressure tank X Intake manifold (2JZ±GTE)2121015
Main bearing cap X Cylinder block 1st
2nd
44
Turn 905
450
33
EG±138± ENGINEENGINE MECHANICAL
Connecting rod cap X Connecting rod 1st
2nd 29
Turn 905 300 22
Oil nozzle X Crankshaft (2JZ±GTE)
8.8
90
78 in.Vlbf Rear oil seal retainer X Cylinder block 5.9 60 52 in.Vlbf Crankshaft position sensor X Cylinder block (2JZ±GTE) 8.8 90 78 in.Vlbf Engine mounting bracket X Cylinder block 58 590 43 Engine coolant drain plug X Cylinder block 29 300 22 Union for oil cooler X Cylinder block (2JZ±GTE) 39 400 29
Knock sensor X Cylinder block 44 450 33
Oil pressure switch X Cylinder block 14 150 11
Fuel pipe support X Cylinder block 14 145 10
Oil filter bracket X Cylinder block 88 900 65
No.2 water bypass pipe X Water pump 21 210 15
No.2 water bypass pipe X Cylinder block 21 210 15
Flywheel X Crankshaft (M/T) 1st
2nd 49
Turn 905 500 36
Drive plate X Crankshaft (A/T) 83 850 61 Clutch cover X Flywheel (M/T) 19 195 14
Cylinder block X Transmission 14 mm head
17 mm head
39
72
400
730
29
43
Clutch service hole cover X Clutch housing (2JZ±GTE M/T) 12 120 9
Drive plate X Torque converter clutch (A/T) 33 340 25
Oil cooler tube X Union for transmission (A/T) 34 350 25
Rear support member X Body 25 260 19
Rear support member X Engine rear mounting insulator 13 135 10
Front suspension crossmember X Engine mounting insulator 59 600 43
Transmission shift lever X Shift lever retainer (M/T) 19 195 14
Transmission control rod X Shift lever (A/T) 13 130 9
Clutch release cylinder X Transmission (M/T)131309
Clutch line tube X No.1 oil pan
37
380
27 Ground strap X Transmission (M/T) 37 380 27 Fuel inlet hose X Fuel pipe support 29 300 22
A/C compressor X Cylinder block for stud bolt
for bolt and nut
26
52
265
530
19
38
PS pump front bracket X Cylinder block (2JZ±GE) 58 590 43
PS pump front bracket X Oil pump (2JZ±GE) 52 530 38
PS pump housing X PS pump bracket 58 590 43
PS pump bracket X A/C compressor 58 590 43
PS pump bracket X Cylinder block 39 400 29
PS pump rear stay X PS pump bracket 39 400 29
PS pump rear stay X Intake manifold stay (2JZ±GE) 39 400 29
Rear center floor crossmember brace X Body (2JZ±GTE) 28 290 21
No.2 front exhaust pipe X Exhaust manifold6263046 No.2 front exhaust pipe X Front exhaust pipe 58 590 43 Pipe support bracket X Transmission 43 440 32 Front exhaust pipe X Center exhaust pipe 58 590 43 Center exhaust pipe X Tailpipe 19 195 14
Sub heated oxygen sensor
x Front exhaust pipe (2JZ±GE (California), 2JZ±GTE)
20
200
14
± ENGINEENGINE MECHANICALEG±139
09205±76030Cylinder Head Setting Bolt
Tightening Adaptor
09268±41045Injection Measuring Tool Set
(09268±41070)No.4 Union
(09268±41090)No.7 Union
(90405±09015)No.1 Union
09268±45012 EFI Fuel Pressure Gauge
ECT sensor
09612±24014 Steering Gear Housing Overhaul
Tool Set
(09617±24011) Steering Rack Wrench
09631±22020 Power Steering Hose Nut
14 x 17 mm Wrench Set
09808±14010Fuel Sender Gauge Tool Assy
09816±30010 Oil Pressure Switch Socket
09842±30070 Wiring ªFº EFI InspectionInjector
Knock sensor
Fuel line flare nut
Fuel pressure pulsation damper
SFI SYSTEM (2JZ±GE)
PREPARATION
SST (SPECIAL SERVICE TOOLS)
± ENGINESFI SYSTEM (2JZ±GE)EG±187
09843±18020 Diagnostic Check Wire
09990±01000Engine Control Computer Check
Harness ªAº
RECOMMENDED TOOLS
09082±00050 TOYOTA Electrical Tester Set
09200±00010Engine Adjust Kit
09258±00030 Hose Plug SetPlug for vacuum hose, fuel
hose etc.
EQUIPMENT
Carburetor cleaner
Graduated cylinder
Injector
Soft brush
Sound scope Injector
Tachometer
Torque wrench
Vacuum gauge
COOLANT
Item
Capacity
Classification
Engine coolant (w/ Heater) M/T
A/T
7.3 liters (7.7 US qts, 6.4 lmp. qts)
8.3 liters (8.8 US qts, 7.3 lmp. qts)
Ethylene±glycol base
EG±188± ENGINESFI SYSTEMS (2JZ±GE)
PRECAUTION
1. Before working on the fuel system, disconnect the
negative (±) terminal cable from the battery.
HINT: Any diagnostic trouble code retained by the computer
will be erased when the negative (±) terminal cable is discon-
nected.
Therefore, if necessary, read the diagnosis before discon-
necting the negative (±) terminal cable from the battery.
2. Do not smoke or work near an open flame when working
on the fuel system.
3. Keep gasoline away from rubber or leather parts.
MAINTENANCE PRECAUTIONS
1. PRECAUTION WHEN CONNECTING GAUGE
(a) Use ba tte ry as th e po we r so u rce fo r th e timin g lig h t,
tachometer, etc.
(b) Connect the tester probe of a tachometer to the terminal IG
of the DLC1.
2. IN EVENT OF ENGINE MISFIRE, FOLLOWING
PRECAUTIONS SHOULD BE TAKEN
(a) Check proper connection of battery terminals, etc.
(b) Handle high±tension cords carefully.
(c) After repair work, check that the ignition coil terminals and all
other ignition system lines are reconnected securely.
(d) When cleaning the engine compartment, be especially
careful to protect the electrical system from water.
3. PRECAUTIONS WHEN HANDLING OXYGEN SENSOR
(a) Do not allow oxygen sensor to drop or hit against an object.
(b) Do not allow the sensor to come into contact with water.
± ENGINESFI SYSTEM (2JZ±GE)EG±189
9. Use SST for inspection or test of the injector or its wiring
connector.
SST 09842±30070
FUEL SYSTEM
1. When disconnecting the high pressure fuel line, a large
amount of gasoline will spill out, so observe the following
procedures:
(a) Disconnect the fuel pump connector.
(b) Start the engine. After the engine has stopped on its own,
turn off the ignition switch.
(c) Put a container under the connection.
(d) Slowly loosen the connection.
(e) Disconnect the connection.
(f) Plug the connection with a rubber plug.
(g) Reconnect the fuel pump connector.
2. When connecting the flare nut or union bolt on the high
pressure pipe union, observe the following procedures:
Union Bolt Type:
(a) Always use a new gasket.
(b) Tighten the union bolt by hand.
(c) Tighten the union bolt to the specified torque.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
Flare Nut Type:
(a) Apply a light coat of engine oil to the flare nut, and tighten the
flare nut by hand.
(b) Using SST, tighten the flare nut to specified torque.
SST 09631±22020
Torque: 30 NVm (310 kgfVcm, 22 ftVlbf)
HINT: Use a torque wrench with a fulcrum length of 30 cm
(11.81 in.).
± ENGINESFI SYSTEM (2JZ±GE)EG±191
3. Observe the following precautions when removing and
installing the injectors.
(a) Never reuse the O±ring.
(b) When placing a new O±ring on the injector, take care not to
damage it in any way.
(c) Coat a new O±ring with spindle oil or gasoline before
installing±never use engine, gear or brake oil.
4. Install the injector to the delivery pipe and intake manifold as
shown in the illustration.
5. Check that there are no fuel leaks after doing maintenance
anywhere on the fuel system.
(a) Using SST, connect terminals +B and FP of the DLC 1.
SST 09843±18020
(b) With engine stopped, turn the ignition switch ON.
(c) Pinch the fuel return hose.
The pressure in the high pressure line will rise to approx. 392
kPa (4 kgf/cm
2, 57 psi). In this state, check to see that there
are no leaks from any part of the fuel system.
NOTICE: Always pinch the hose. Avoid bending as it may
cause the hose to crack.
(d) Turn the ignition switch OFF.
(e) Remove the SST from the DLC1.
SST 09843±18020 EG±192
± ENGINESFI SYSTEM (2JZ±GE)