Page 823 of 2543

BACK DOOR DAMPER STAY REMOVAL
1. REMOVE ROOF SIDE INNER GARNISH
(See page BO±60)
2. REMOVE DAMPER STAY LOWER END FROM BODY
3. REMOVE DAMPER STAY UPPER END FROM BACK
DOOR
NOTICE: When handling the damper.
wDo not disassemble the damper because the cylinder is
filled with pressurized gas.
wIf the damper is to be replaced, drill a 2.0±3.0 mm
(0.079±0.118 in.) hole in the bottom of the removed
damper cylinder to completely release the high±pressure
gas before disposing of it.
wWhen drilling, chips may fly out so work carefully.
wThe gas is colorless, odorless and non±toxic.
wWhen working, handle the damper carefully. Never score
or scratch the exposed part of the piston rod, and never
allow paint or oil to get on it.
wDo not turn the piston rod and cylinder with the damper
fully extended.
BACK DOOR DAMPER STAY
INSTALLATION
1. INSTALL DAMPER STAY UPPER END TO BACK DOOR
NOTICE: Apply adhesive to the bolts before tightening.
Nut to body
Torque: 5.9 NVm (60 kgfVcm, 52 in.Vlbf)
Bolt to back door
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
2. INSTALL DAMPER STAY LOWER END TO BODY
3. INSTALL ROOF SIDE INNER GARNISH
(See page BO±60) BO±18
± BODYBACK DOOR
Page 1060 of 2543

TROUBLESHOOTING
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
CL±4CL±6CL±11See page
Parts Name
Trouble
Clutch grabs/chatters
Clutch noisy
Clutch slips
Clutch pedal spongy
Clutch does not disengage
Clutch pedal (freeplay out of adjustment)Pilot bearing (Worn or damaged)Release bearing (Worn, dirty or damaged)Engine mounting (loosen)Release cylinder cup (Damaged)master cylinder cup (Damaged)Clutch line (Air in line)Clutch disc (Dirty or burred)Clutch disc (Oily)Clutch disc (Worn out)Clutch disc torsion rubber (Damaged)Clutch disc (Out of true)Input shaft bearing (Worn or damaged)Clutch disc (Lining broken)Clutch disc (Runout is excessive)Clutch disc (Lack of spline grease)Diaphragm spring (Damaged)Clutch disc (Glazed)Diaphragm spring (Out of tip alignment)Pressure plate (Distortion)Flywheel (Distortion)
CL±17CL±8CL±9CL±11CL±17CL±11CL±17CL±11CL±17CL±11CL±17CL±11CL±17CL±11CL±17CL±11CL±17CL±11CL±17CL±11CL±17CL±15CL±21CL±11CL±17CL±15CL±20CL±11CL±17
± CLUTCHTROUBLESHOOTINGCL±3
Page 1081 of 2543
COOLANT CHECK
1. CHECK ENGINE COOLANT LEVEL AT RADIATOR
RESERVOIR
The engine coolant level should be between the ºLOWº and
ºFULLº lines.
If low, check for leaks and add engine coolant up to the
ºFULLº line.
2. CHECK ENGINE COOLANT QUALITY
(a) Remove the radiator cap.
CAUTION: To avoid the danger of being burned, do not remove
the radiator cap while the engine and radiator are still hot, as
fluid and steam can be blown out under pressure.
(b) There should not be any excessive deposits of rust or scale
around the radiator cap or radiator filler hole, and the coolant
should be free from oil.
If excessively dirty, replace the coolant.
(c) Reinstall the radiator cap. EG±330
± ENGINECOOLING SYSTEM
Page 1109 of 2543

SERVICE SPECIFICATIONS
SERVICE DATA
Thermostat
Valve opening temperature
Valve lift at 95°C (203°F)
80±84°C (176±183°F)
8.5 mm (0.335 in.) or more
Radiator cap
Relief valve opening pressure STD
Minimum
93±123 kPa
(0.95±1.25 kgf/cm2, 13.5±17.8 psi)
78 kPa (0.8 kgf/cm
2, 11.4 psi)
Electric
cooling fan
Rotating amperage
2.5±4.5 A
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Engine drain plug x Cylinder block 29 300 22
Fan x Fluid coupling 7.4 75 65 in.Vlbf
Water pump x Cylinder block 21 210 15
Water pump x No.2 water bypass pipe 21 210 15
Generator x Water pump 37 380 27
Generator x Cylinder block 37 380 27
Water bypass outlet x Cylinder head (2JZ±GE) 8.8 90 78 in.Vlbf
Water outlet x Cylinder head (2JZ±GTE) 21 210 15
Water inlet x Water pump (2JZ±GE) 8.8 90 78 in.Vlbf
Water inlet x Water pump (2JZ±GTE) 21 210 15 Upper radiator support x Body 15 155 11 ECT switch x Radiator (2JZ±GTE) 7.4 75 65 in.Vlbf Fluid coupling x Water pump 16 165 12 Oil cooler x Radiator lower tank (A/T) 8.3 85 74 in.Vlbf Oil cooler x Oil cooler pipe (A/T) 15 150 11
EG±358± ENGINECOOLING SYSTEM
Page 1141 of 2543

Simple Method:
(a) Quickly race the engine 5 times to 4,000 rpm.
(b) Remove the spark plug.
(c) Visually check the spark plug.
If the electrode is dry...OK
If the electrode is wet...Proceed to step 4
(d) Reinstall the spark plug.
3. REMOVE SPARK PLUGS
Using a 16 mm plug wrench, remove the 6 spark plugs.
4. VISUALLY INSPECT SPARK PLUGS
Check the spark plug for thread damage and insulator dam-
age.
If abnormal, replace the spark plug.
Recommended spark plug:
ND
PK16R11
NGK
BKR5EP11
5. INSPECT ELECTRODE GAP
Maximum electrode gap for used spark plug:
1.3 mm (0.051 in.)
If the gap is greater than maximum, replace the spark plug.
Correct electrode gap for new spark plug:
1.1 mm (0.043 in.)
NOTICE: If adjusting the gap of a new spark plug, bend only
the base of the ground electrode. Do not touch the tip. Never
attempt to adjust the gap on the used plug.
6. CLEAN SPARK PLUGS
If the electrode has traces of wet carbon, allow it to dry and
then clean with a spark plug cleaner.
Air pressure:
Below 588 kPa (6 kgfVcm
2, 85 psi)
Duration:
20 seconds or less
HINT: If there are traces of oil, remove it with gasoline before
using the spark plug cleaner.
7. REINSTALL SPARK PLUGS
Torque: 18 NVm (180 kgfVcm, 13 ftVlbf)
8. RECONNECT HIGH±TENSION CORDS TO SPARK
PLUGS IG±6
± IGNITION SYSTEM(2JZ±GE)
Page 1158 of 2543

6. CLEAN SPARK PLUGS
If the electrode has traces of wet carbon, allow it to dry and
then clean with a spark plug cleaner.
Air pressure:
Below 588 kPa (6 kgf/cm
2, 85 psi)
Duration:
20 seconds or less
HINT: If there are traces of oil, remove it with gasoline before
using the spark plug cleaner.
7. REINSTALL SPARK PLUGS
Torque: 18 NVm (180 kgfVcm, 13 ftVlbf)
8. REINSTALL IGNITION COILS ASSEMBLIES
(See ignition coils installation)
IGNITION COIL INSPECTION
NOTICE: ºColdº and ºHotº in the following sentences express
the temperature of the coils themselves. ºColdº is from ±105C
(145F) to 505C (1225F) and ºHotº is from 505C (1225F) to 1005C
(2125F).
1. REMOVE NO.3 TIMING BELT COVER
2. DISCONNECT IGNITION COIL CONNECTORS
3. INSPECT PRIMARY COIL RESISTANCE
Using an ohmmeter, measure the resistance between the
positive (+) and negative (±) terminals.
Primary coil resistance:
Cold
0.54 ± 0.84
Hot
0.68 ± 0.98
If the resistance is not as specified, replace the ignition coil.
4. RECONNECT IGNITION COIL CONNECTORS
5. REINSTALL NO.3 TIMING BELT COVER
± IGNITION SYSTEM(2JZ±GTE)IG±23
Page 1211 of 2543
LUBRICATION SYSTEM
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09032±00100 Oil Pan Seal Cutter
09228±07500 Oil Filter Wrench
09316±60010 Transmission & Transfer Bearing
Replacer
(09316±00010) Replacer Pipe
09816±30010 Oil Pressure Switch Socket
No.2 oil pan
Crankshaft front oil seal
RECOMMENDED TOOLS
09040±00010 Hexagon Wrench Set
09040±00020 Torx Socket E10
09200±00010Engine Adjust Kit
A/C compressor stud bolt
EQUIPMENT
Oil pressure gauge
Precision straight edge
Oil pump
Torque wrench
± ENGINELUBRICATION SYSTEMEG±359
Page 1212 of 2543

LUBRICANT
Item Capacity Classification
Engine oil (2JZ±GE)
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
6.5 liters (6.9 US qts, 5.7 Imp. qts)
5.3 liters (5.6 US qts, 4.7 Imp. qts)
4.9 liters (5.2 US qts, 4.3 Imp. qts)
API grade SH, Energy±Conserving II
mutigrade engine oil or ILSAC multigrade
engine oil and recommended viscosity oil,
with SAE 5W±30 being preferred engine oil
Engine oil (2JZ±GTE)
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
6.5 liters (6.9 US qts, 5.7 Imp. qts)
5.0 liters (5.3 US qts, 4.4 Imp. qts)
4.7 liters (5.0 US qts, 4.1 Imp. qts)
API grade SH, Energy±Conserving II
mutigrade engine oil or ILSAC multigrade
engine oil and recommended viscosity oil
SSM (SPECIAL SERVICE MATERIALS)
08826±00080 Seal Packing Black or equivalent
(FIPG)
Oil pump
No.1 oil pan
No.2 oil pan
08833±00080 Adhesive 1344,
THREE BOND 1344,
LOCTITE 242 or equivalent
Oil pressure switch
Idler pulley pivot bolt
EG±360± ENGINELUBRICATION SYSTEM