Page 1552 of 2543

9. Use SST for inspection or test of the injector or its wiring
connector.
SST 09842±30060
FUEL SYSTEM
1. When disconnecting the high pressure fuel line, a large
amount of gasoline will spill out, so observe the following
procedures:
(a) Disconnect the fuel pump connector.
(b) Start the engine. After the engine has stopped on its own,
turn off the ignition switch.
(c) Put a container under the connection.
(d) Slowly loosen the connection.
(e) Disconnect the connection.
(f) Plug the connection with a rubber plug.
(g) Reconnect the fuel pump connector.
2. When connecting the flare nut or union bolt on the high
pressure pipe union, observe the following procedures:
Union Bolt Type:
(a) Always use a new gasket.
(b) Tighten the union bolt by hand.
(c) Tighten the union bolt to the specified torque.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
Flare Nut Type:
(a) Apply a light coat of engine oil to the flare nut, and tighten the
flare nut by hand.
(b) Using SST, tighten the flare nut to specified torque.
SST 09631±22020
Torque: 30 NVm (310 kgfVcm, 22 ftVlbf)
HINT: Use a torque wrench with a fulcrum length of 30 cm
(11.81 in.). EG±262
± ENGINESFI SYSTEM (2JZ±GTE)
Page 1553 of 2543

3. Observe the following precautions when removing and
installing the injectors.
(a) Never reuse the O±ring.
(b) When placing a new O±ring on the injector, take care not to
damage it in any way.
(c) Coat a new O±ring with spindle oil or gasoline before
installing±never use engine, gear or brake oil.
4. Install the injector to the delivery pipe and intake manifold as
shown in the illustration.
5. Check that there are no fuel leaks after doing maintenance
anywhere on the fuel system.
(a) Using SST, connect terminals +B and FP of the DLC 1.
SST 09843±18020
(b) With engine stopped, turn the ignition switch ON.
(c) Pinch the fuel return hose.
The pressure in the high pressure line will rise to approx. 392
kPa (4 kgf/cm
2, 57 psi). In this state, check to see that there
are no leaks from any part of the fuel system.
NOTICE: Always pinch the hose. Avoid bending as it may
cause the hose to crack.
(d) Turn the ignition switch OFF.
(e) Remove the SST from the DLC1.
SST 09843±18020
± ENGINESFI SYSTEM (2JZ±GTE)EG±263
Page 1565 of 2543

INJECTORS REMOVAL
Installation is in the reverse order of removal.
1. REMOVE ENGINE UNDER COVER
2. REMOVE THROTTLE BODY
(See throttle body removal)
3. REMOVE OIL DIPSTICK AND GUIDE FOR A/T
(a) Remove the bolt.
(b) Pull out the dipstick guide together with the dipstick.
INSTALLATION HINT: Apply soapy water to the O±ring, and
push in the dipstick guide.
(c) Remove the O±ring from the dipstick guide.
INSTALLATION HINT: Use a new O±ring.
4. REMOVE OIL DIPSTICK AND GUIDE FOR ENGINE
(a) Disconnect the fuel return hose from the clamp of the dipstick
guide.
(b) Remove the bolt.
(c) Pull out the dipstick guide together with the dipstick.
INSTALLATION HINT: Apply soapy water to the O±ring, and
push in the dipstick guide.
(d) Remove the O±ring from the dipstick guide.
INSTALLATION HINT: Use a new O±ring.
5. REMOVE AIR INTAKE CHAMBER STAY
Remove the bolt, nut and chamber stay.
Torque: 19 NVm (195 kgfVcm, 14 ftVlbf)
6. DISCONNECT CONTROL CABLE BRACKET FROM AIR
INTAKE CHAMBER
Remove the 2 bolts, and disconnect the cable bracket from
the air intake chamber.
Torque: 19 NVm (195 kgfVcm, 14 ftVlbf)
7. DISCONNECT CONNECTORS AND HOSES
(a) Disconnect these connectors:
(1) IAC valve connector
(2) Turbo pressure sensor connector
(3) VSV connector for fuel pressure control
(4) VSV connector for EGR
(b) Remove the bolt, and disconnect the engine wire protector
from the body.
± ENGINESFI SYSTEM (2JZ±GTE)EG±275
Page 1618 of 2543

VSV for EVAP Resistance at 20°C (68°F) 30±34
VSV for EGR Resistance at 20°C (68°F) 30±34
ECT sensor
Resistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)
10±20 k
4±7 k
2±3 k
0.9±1.3 k
0.4±0.7 k
0.2±0.4 k
EGR gas
temperature
sensor
Resistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)
64±97 k
11±16 k
2±4 k
Main heated
oxygen sensor Heater coil resistance at 20°C (68°F) 11±16
Sub heated
oxygen sensor
Heater coil resistance at 20°C (68°F)
11±16
Fuel cut rpm Fuel return rpm 1,100 rpm
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Fuel line for union bolt2930022 for flare nut 30 310 22 Fuel pressure regulator x Delivery pipe 8.8 90 78 in.Vlbf Delivery pipe x Intake manifold 21 210 15 Injector holder x Delivery pipe 7.8 80 69 in.Vlbf Fuel inlet pipe x Delivery pipe 41 420 30 Fuel return pipe x Fuel pressure regulator 27 280 20 Air intake chamber x Intake manifold 27 280 20 Manifold stay x Air intake chamber 39 400 29
Manifold stay x Cylinder head 39 400 29
EGR pipe x Cylinder head 27 270 20
EGR pipe x EGR valve 64 650 47
Control cable bracket x Air intake chamber 19 195 14
Air intake chamber stay x Intake manifold 19 195 14
Air intake chamber stay x Control cable bracket 19 195 14
Fuel pressure pulsation damper x Fuel pipe support
for SST
41
35
420
350
30
25
Fuel tank band x Body 39 400 29
MAF meter x Air cleaner case 6.9 70 61 in.Vlbf
Throttle body x Air intake chamber2121015
IAC valve x Air intake chamber
21
210
15
EGR gas temperature sensor x EGR valve
20
200
14 Knock sensor x Cylinder block 44 450 33 Main heated oxygen sensor x Exhaust manifold 20 200 14 Sub heated oxygen sensor x Center exhaust pipe 20 200 14
Upper front crossmember extension x Front suspension Bolt
Nut
29
33
300
340
22
25
Front lower arm bracket stay x Front suspension Bolt
Nut
44
59
450
600
33
43
EG±328± ENGINESFI SYSTEM (2JZ±GTE)
Page 1637 of 2543
LUBRICANT
EQUIPMENT
SSM (SPECIAL SERVICE MATERIALS)
09905±00013Snap ring Pliers
Power steering fluid
Total1.0 liters (1.1 US qts, 0.9 Imp.qts)ATF DEXRON[
II
PS vane pump
PS vane pump
Steering rack
Rotor and vane plate
Vacuum gauge
Torque wrench
Pull scale
Oil pressure gauge
Micrometer
Feeler gauge
Caliper gauge
Dial indicator
Steering effort
Gear housing
08833±00080Adhesive 1344,
THREE BOND 1344,
LOCTITE 242 or equivalentRack housing cap
rack guide spring cap
Rack guide spring cap lock nut
ItemCapacityClassification
SR±6± STEERINGPREPARATION
Page 1641 of 2543
FLUID PRESSURE CHECK
1. CONNECT OIL PRESSURE GAUGE
(a) Disconnect the pressure feed tube from the PS vane pump.
(See page SR±26)
(b) Connect the gauge over a new gasket, as shown below.
NOTICE: Check that the valve of the gauge is in the open
position.
2. BLEED POWER STEERING SYSTEM
(See page SR±9)
3. BOOST FLUID TEMPERATURE
(a) Start the engine and run it at idle.
(b) Turn the steering wheel from lock to lock several times to
boost fluid temperature.
Fluid temperature:
805C (1765F)
4. CHECK FLUID PRESSURE READING WITH VALVE
CLOSED
With the engine idling, close the oil pressure gauge valve and
observe the reading on the gauge.
Fluid pressure kPa (kgf/cm2, psi)
Minimum7 355 (75 1 067)
Minimum7,355 (75, 1,067)
NOTICE:
wDo not keep the valve closed for more than 10
seconds.
wDo not let the fluid temperature become too high. SR±10
± STEERINGON±VEHICLE INSPECTION
Page 1642 of 2543

5. CHECK FLUID PRESSURE READING WITH VALVE
OPENED
(a) With the engine idling, open the valve fully.
(b) Measure the fluid pressure at engine speeds of 1,000 rpm
and 3,000 rpm.
Fluid pressure kPa (kgf/cm2, psi)
Difference 490 (5, 71) or less
NOTICE: Do not turn the steering wheel.
6. CHECK FLUID PRESSURE READING WITH STEERING
WHEEL TURNED TO FULL LOCK
With the engine idling and valve fully opened, turn the wheel
to full lock.
Fluid pressure kPa (kgf/cm2, psi)
Minimum
7,355 (75, 1,067)
NOTICE:
wDo not maintain lock position for more than 10
seconds.
wDo not let the fluid temperature become too high.
7. DISCONNECT OIL PRESSURE GAUGE
(a) Disconnect the pressure gauge.
(b) Connect the pressure feed tube.
(See page SR±32)
8. BLEED POWER STEERING SYSTEM
(See page SR±9)
STEERING EFFORT MEASUREMENT
1. CENTER STEERING WHEEL
2. MEASURE STEERING EFFORT
(a) Remove the steering wheel pad.
(See page SR±14)
(b) Start the engine and run it at idle.
(c) Measure the steering effort in both directions.
Maximum steering effort:
6.9 NVm (70 kgfVcm, 61 in.Vlbf)
If steering effort is excessive, repair the power steering unit.
HINT: Be sure to consider the tire type, pressure and contact
surface before making your diagnosis.
(d) Tighten the steering wheel set nut.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
(e) Install the steering wheel pad.
(See page SR±22)
± STEERINGON±VEHICLE INSPECTIONSR±11
Page 1657 of 2543
POWER STEERING VANE PUMP
REMOVAL
1. REMOVE ENGINE UNDER COVER
Remove the 10 screws.
2. REMOVE BATTERY
3. 2JZ±GTE:
REMOVE AIR HOSE NO.5
4. 2JZ±GTE:
DISCONNECT OIL RESERVOIR TO PUMP HOSE
NOTICE: Take care not to spill fluid on the A/C compres-
sor rotor.
5. 2JZ±GE:
DISCONNECT RETURN TUBE
NOTICE: Take care not to spill fluid on the A/C compres-
sor rotor.
6. 2JZ±GTE:
REMOVE VANE PUMP PULLEY
Using SST to stop the pulley rotating, remove the nut.
SST 09960±10010
7. REMOVE PRESSURE FEED TUBE
Using a spanner (24 mm) to hold the pressure port union, re-
move the union bolt and gasket.
8. REMOVE PS VANE PUMP ASSEMBLY
Remove the 2 bolts.
POWER STEERING VANE PUMP
DISASSEMBLY
NOTICE: When using a vise, do not overtighten it.
1. 2JZ±GE:
REMOVE VANE PUMP PULLEY
Using SST to stop the pulley rotating, remove the nut.
SST 09960±10010 SR±26
± STEERINGPOWER STEERING VANE PUMP