STEP
STEP I
STEP II
STEP III
STEP IV
STEP V
STEP VI
STEP VII
TROUBLE
DIAGNOSIS -General oescrip_ti_on
I_G_A_'
Description forWork Flow
DESCRIPTION
Get detailed information abouttheconditions andtheenvironment whentheincident/symptom occurred
using the"DIAGNOSTIC WORKSHEET" asshown onthe next page.
Before confirming theconcern, checkandwrite down (printoutusing CONSULT) theDiagnostic Trouble
Code (DTC), thenerase thecode. TheDTC canbeused when duplicating theincident atSTEP III
&
IV.
Study therelationship betweenthecause, specified byDTC, andthesymptom described bythe customer.
(The "Symptom MatrixChart" willbeuseful. RefertoEC-72.)
Try toconfirm thesymptom andunder whatconditions theincident occurs.
The "DIAGNOSTIC WORKSHEET" isuseful toverify theincident. ConnectCONSULT tothe vehicle inDATA
MONITOR (AUTOTRIG)modeandcheck realtime diagnosis results.
If the incident cannotbeverified, performINCIDENT SIMULATION TESTS.RefertoGI section.
If the malfunction codeisdetected, skipSTEP IVand perform STEPV.
Try todetect theDiagnostic TroubleCode(DTC) bydriving in(or performing) the"DTC CONFIRMATION
PROCEDURE". Checkandread theDTC byusing CONSULT.
During theDTC verification, besure toconnect CONSULT tothe vehicle inDATA MONITOR (AUTOTRIG)
mode andcheck realtime diagnosis results.
If
the incident cannotbeverified, performINCIDENT SIMULATION TESTS.RefertoGI section.
In case the"DTC CONFIRMATION PROCEDURE"isnot available, performthe"OVERALL FUNCTION
CHECK" instead.TheDTC cannot bedisplayed bythis check, however, thissimplified "check"isan effec-
tive alternative.
The "NG" result ofthe "OVERALL FUNCTIONCHECK"isthe same asthe DTC detection.
Take theappropriate actionbasedonthe results ofSTEP Ithrough IV.
If the malfunction codeisindicated, proceedtoTROUBLE DIAGNOSIS FORDTCXX.
If the normal codeisindicated, proceedtothe BASIC INSPECTION. RefertoEC-65. Thenperform inspec-
tions according tothe Symptom MatrixChart.RefertoEC-72.
Identify wheretobegin diagnosis basedonthe relationship studybetween symptom andpossible causes.
Inspect thesystem formechanical binding,looseconnectors orwiring damage using(tracing) "Harness
Layouts".
Gently shaketherelated connectors, components orwiring harness withCONSULT setin"DATA MONITOR
(AUTO TRIG)" mode.
Check thevoltage ofthe related ECMterminals ormonitor theoutput datafrom therelated sensors with
CONSULT. RefertoEC-74.
The "DIAGNOSTIC PROCEDURE" inEC section contains adescription basedonopen circuit inspection. A
short circuit inspection isalso required forthe circuit checkinthe DIAGNOSTIC PROCEDURE. Fordetails,
refer toGI section ("HOWTOPERFORM EFFICIENT DIAGNOSIS FORANELECTRICAL INCIDENT","Circuit
Inspection' ').
Repair orreplace themalfunction parts.
Once youhave repaired thecircuit orreplaced acomponent, youneed torun theengine inthe same condi-
tions andcircumstances whichresulted inthe customer's initialcomplaint.
Perform the"DTC CONFIRMATION PROCEDURE"andconfirm thenormal code(Diagnostic troublecodeNo.
55) isdetected. Ifthe incident isstill detected inthe final check, perform STEPVIby using adifferent
method fromtheprevious one.
Before returning thevehicle tothe customer, besure toerase theunnecessary (alreadyfixed)DTCinECM.
Refer toEC-46.
EC-60
TROUBLEDIAGNOSIS -General Description
Diagnostic TroubleCode(DTC) Chart
ENGINE RELATED ITEMS
Detected items
Diagnostic
trouble code
(ScreentermsforCONSULT, Malfunction
isdetected when...
No. "SELF-DIAG RESULTS"mode)
11 Camshaftpositionsensorcircuit
•Either
l'
or 180' signal isnot detected bythe ECM forthe first few
(CAMSHAFT POSISEN)
secondsduringengine cranking .
• Either
l'
or 180' signal isnot detected bythe ECM often enough
while theengine speedishigher thanthespecified rpm.
• The relation between
l'
and 180' signals isnot inthe normal range
during thespecified rpm.
12 Massairflow sensor circuit
•An excessively highorlow voltage isentered toECM.
(MASS AIRFLOW SEN) •Voltage senttoECM isnot practical whencompared withthecam-
shaft position sensorsignalandthrottle position sensorsignal.
13 Enginecoolant temperature sen-•An excessively highorlow voltage fromthesensor isdetected by
sor circuit
theECM.
(COOLANT TEMPSEN)
21 Ignitionsignalcircuit
•The ignition signalinthe primary circuitisnot detected bythe ECM
(IGN SIGNAL-PRIMARY)
duringengine cranking orrunning .
28*1 OVERHEAT •The engine coolant temperature sensoroutputvoltage isbelow
0.35V .
34"2 Knocksensor circuit •An excessively loworhigh voltage fromthesensor isdetected by
(KNOCK SENSOR) theECM.
41 *3 Intakeairtemperature sensorcir-•An excessively highorlow voltage fromthesensor isdetected by
cuit theECM.
(INT AIRTEMP SEN) •Voltage senttoECM isnot practical whencompared withtheengine
coolant temperature sensorsignal.
55
Nofailure •No malfunction isdetected bythe ECM.
(NO SELF DIAGNOSTIC FAILURE
INDICATED ...)
"1: Except forAustralia
*2: Except forEurope andIsrael
"3: For Australia
*4: This isQuick Reference of"DTC CONFIRMATION PROCEDURE".
Details aredescribed ineach TROUBLE DIAGNOSIS FORDTCXX
Abbreviations areasfollows:
IGN: ON :Turning theignition switchONisrequired forthe ECM todetect amalfunction (ifone exists).
RUNNING: Runningengineisrequired forthe ECM todetect amalfunction (ifone exists).
*5: •The "OVERALL FUNCTIONCHECK"isasimplified andeffective waytoinspect acomponent orcircuit.
In some cases, the"OVERALL FUNCTIONCHECK"isused rather thana"DIAGNOSTIC TROUBLECODECONFIRMA-
TION PROCEDURE".
When noDTC CONFIRMATION PROCEDUREisavailable, the"NG" result ofthe OVERALL FUNCTION CHECKcanbe
considered tomean thesame asaDTC detection .
• During an"NG" OVERALL FUNCTION CHECK,theDTC might notbeconfirmed.
EC-62
TROUBLEDIAGNOSIS -General Description
Fail-Safe Chart
The ECM enters fail-safe mode,ifany ofthe following DTCsisrecorded duetothe open orshort circuit.
DTC No. Detected
items
Engineoperating conditioninfail-safe mode
12 Massairflow sensor
Enginespeedwillnotrise more than3,000 rpm*1 duetothe fuel cut.
circuit
13 Engine
coolant tem-
Engine coolant temperature willbedetermined basedonthe time after turning ignition
perature sensorcir-switch "ON"or"START".
cuit ExceptforEurope andIsrael
Condition Enginecoolant temperature decided
Just asignition switchisturned ONorStart 30'C(B6'F)
More than5minutes afterignition ONorStart BO'G
(176'F)
Except asshown above 30
-BO'C (B6-176'F)
(Depends onthe time)
For Europe andIsrael
Condition Enginecoolant temperature decided
Just asignition switchisturned ONorStart 35'C
(95'F)
More than4.5minutes afterignition ONor
BO'G(176'F)
Start
Except asshown above 35
-BO'C (95-176'F)
(Depends onthe time)
When thefail-safe systemforengine coolant temperature sensorisactivated, thecooling
fan operates whileengine isrunning.
43 Throttle position Throttle
position willbedetermined basedonthe injected fuelamount andtheengine
sensor circuit speed.
Therefore, acceleration willbepoor.
Condition Driving
condition
When engine isidling Normal
When accelerating Poor
acceleration
-
ECM
Fail-safe
systemactivating conditionwhenECMismalfunctioning
The computing functionofthe ECM wasjudged tobe malfunctioning.
When thefail-safe systemactivates (i.e.,ifthe ECM detects amalfunction conditionin
the CPU ofECM), theMALFUNCTION INDICATORLAMPonthe instrument panellightsto
warn thedriver.
Engine control, withfail-safe system,operates whenECMismalfunctioning
When thefail-safe systemisoperating, fuelinjection, ignitiontiming,fuelpump
operation, IACV-AACvalveoperation andcooling fanoperation arecontrolled undercer-
tain limitations.
Operation
Engine speed Engine
speed
will
notrise more than3,000 rpm
Fuel injection Simultaneous
multipartfuelinjection system
Ignition timing Ignition
timingisfixed atthe preset valve
Fuel pump Fuel
pump' relayis"ON" when engine isrunning and"OFF" whenengine
stalls
IACV-AAG valve Full
open
Cooling fans Cooling
fanrelay "ON" whenengine isrunning, and"OFF" whenengine
stalls
EC-64
@
(Go tonext page)
(;]
1
CHECK IDLEADJ. SCREW INITIALSET
NG
Adjust engine speedby
~
RPM.
turning
idleadjusting
Base idlespeed: RefertoEC-36.
screw.
II
t
K
CHECK THROTTLE POSITIONSENSOR
NG
Adjust output
voltage
to
~
IDLE POSITION.
0.50
:l:
0.1V byrotating
00
1.
Perform ''THRTlPOSSEN throttle
position sensor
ADJ" in"WORK SUPPORT" body.
mode.
2. Check thatoutput
voltage
of
throttle position sensoris
approx. 0.35to0.65V (Throttle
valve
fullycloses.) and"ClSD
THlIP SW"stays "ON".
OR
00
Measure
output
voltage
ofthrot-
tle position sensorusing
voltmeter,
andcheck thatitis
approx. 0.35to0.65V. (Throttle
valve
fullyclosed.)
OK
RESETIDLEPOSITION
MEMORY.
1. Warm upengine suffi-
ciently.
2. Turn ignition switch
"OFF" andwait at
least 5seconds.
3. Disconnect
throttle
position sensorhar-
ness connector.
4.
Start
engine andwait
at least 5seconds in
"N" position .
5. Reconnect throttle
position sensorhar-
ness connector while
running engine.
TROUBLE
DIAGNOSIS -General Description
Basic Inspection (Coni'd)
@
• THRTl POSSEN ADJ.
0
* **
ADJ MONITOR
***
THRTL POSSEN 0.52V
==========
MONITOR
==========
CMPS.RPM (REF)Orpm
CLSD THLIPOSI ON
SEF516Q
SEF12BR EC-66
TROUBLEDIAGNOSIS -General Description
*
MONITOR
*
NO FAIL
ENG TEMP SEN 80°C
RECORD
Cam follower
lever
o
SEF214N
SEF147N Fast
IdleCam (FIC) Inspection andAdjustment
- For Europe andIsrael
1. Start engine andwarm itup.
(ij\
2.See "ENG TEMP SEN"or"COOLAN TEMP/S"in
~ "DATAMONITOR" modewithCONSULT.
3. When engine coolant temperature is80:l: 5°C
(176:l:9°F), makesurethatmark @isaligned with
mark ~asshown inthe figure.
SEF536H •
2.
Disconnect enginecoolant temperature sensorhar-
ness connector andcheck resistance asshown in
the figure.
3. When theresistance ofengine coolant temperature
sensor is0.26 to0.39 kQ,make surethatmark @is
aligned withmark
@
asshown inthe figure.
If NG, adjust byturning adjusting screw.
Adjusting serewtightening torque:
0.98 -1.96 N.m(10-20 kg-em, 8.7-17.4 in-Ib)
Cam follower
lever Fast
idleearn
Thermo-
element
SEF148N
4.
Stop engine.
rF.i\
5.Turn ignition switch"ON"andsee "ENG TEMP
~ SEN"or"COOLAN TEMP/S"in"DATA MONITOR"
mode withCONSULT.
6. When engine coolant temperature is25:l: 5°C
(77:l: 9°F), make surethatmark
CID
isaligned with
mark @asshown inthe figure.
~ 5.When theresistance ofengine coolant temperature
~ sensoris1.65 to2.40 kQ,make surethatmark
CID
is
aligned withmark
@
asshown inthe figure.
• IfNG, replace thermo-element andperform theabove
inspection andadjustment again.
Fast IdleCam (FIC) Inspection andAdjustment
- Except forEurope andIsrael
1. Remove throttlebodyfromengine.
2. Wait foratleast 3hours.
(This stepisnecessary tobring thetemperature ofthe
thermo-element tothe room temperature
EC-68
TROUBLEDIAGNOSES -General Description
CONSULT ReferenceValueinData Monitor
Mode
Remarks:
• Specification dataarereference values.
• Specification dataareoutput/input valueswhicharedetected orsupplied bythe ECM atthe connec-
tor.
*
Specification datamaynotbedirectly relatedtotheir components signals/values/operations.
(Le., Adjust ignition timingwithatiming lightbefore monitoring IGNTIMING. Specification datamight
be displayed evenwhen ignition timingisnot adjusted tospecification. ThisIGNTIMING moni-
tors thedata calculated bythe ECM according tothe input signals fromthecamshaft position
sensor andother ignition timingrelated sensors.)
• Ifthe real-time diagnosis resultsareNG, and theon-board diagnostic systemresultsareOK, when
diagnosing themass airflow sensor, firstcheck tosee ifthe fuel pump control circuitisnormal.
MONITOR ITEM
CONDITION SPEC
IFICA TION
CMPS.RPM (REF)•
Tachometer: Connect Almostthesame speed asthe CON-
• Run engine andcompare tachometer indicationwiththeCONSULT value.SULT value.
• Engine: Afterwarming up
Idle 1.0
-1.7V
MAS AIRIFL SE •
Air conditioner switch:OFF
• Shift lever: "N"
• No-load 2,000
rpm 1.5
-2.1V
COOLAN TEMPIS •Engine: Afterwarming up More
than70°C (158°F)
02 SEN 0-
0.3V
<-+
0.6 -1.0V
• Engine: Afterwflrming up Maintaining
enginespeedat2,000
LEAN
<-+
RICH
MIR
FIC
MNT rpm
Changesmorethan5times
during 10seconds .
VHCL SPEED SE•
Turn drive wheels andcompare speedometer indicationwiththeCONSULT Almost
thesame speed as
value the
CONSULT value
SA TTERY VOLT •Ignition switch:ON(Engine stopped) 11
-14V
• Ignition switch:ON Throttle
valvefullyclosed 0.35
-0.65V
THRTL POSSEN
(Enginestopped)
Throttlevalvefullyopened Approx.
4.0V
ST ART SIGNAL •Ignition switch:ON
-->
START
-->
ON OFF
-->
ON
-->
OFF
Throttle valve:
ON
• Ignition switch:ON Idle
position
CLSD THLIPOS
(Enginestopped)
Throttlevalve:
OFF
Slightly open
AIC
switch "OFF" OFF
AIR COND SIG •
Engine: Afterwarming up,idle the
engine
AIC
switch "ON"
ON
(Compressor operate&)
Shift lever "P"or"N" ON
PIN POSI SW •Ignition switch:ON
Exceptabove OFF
EC-74
TROUBLEDIAGNOSES -General Description @KJ
CONSULT Reference ValueinData Monitor
Mode (Cont'd)
MONITOR ITEM CONDITION
SPECIFICATION
Steering wheelinneutral position
OFF
PW/ST SIGNAL •
Engine: Afterwarming up.idle the
(forward direction)
engine Thesteering wheelisturned ON
IGNITION SW •
Ignition switch:ON
-->
OFF ON
-->
OFF
Rear window defogger isoperating
ON
and/or lighting switchison
LOAD SIGNAL •
Ignition switch:ON
Rearwindow defogger isnot operat-
OFF
ing and lighting switchisnot on
• Engine: Afterwarming up
Idle 2.4
-3.2 msec.
INJ PULSE •
Air conditioner switch:OFF
• Shift lever: "N"
.
• No-load 2.000
rpm 1.9
-3.2 msec.
Idle 6
_10' BTDC
IGN TIMING ditto
2.000rpm More
than25'BTDC
Idle 20-40%
IACV-AACIV ditto
2.000rpm
-
A/F ALPHA •
Engine: Afterwarming up Maintaining
enginespeedat2.000
75-125%
rpm
AIR COND RLY •
Air conditioner switch:OFF
-->
ON OFF
-->
ON
• Ignition switchisturned toON (Operates for5seconds)
• Engine running andcranking ON
FUEL PUMP RLY
•When engine isstopped (stopsin1.0 seconds)
• Except asshown above OFF
• When cooling fanisstopped OFF
COOLING FAN •
When cooling fanoperates atlow speed LOW
• When cooling fano!Jerates athigh speed HI
Idle OFF
VALVE TIMSOL'1 •Engine: Afterwarming up
Racingenginequickly fromidleto
4.000 rpm ON
EGRC SOLIV
(EVAP canister Idle
ON
purge control sole-•
Engine: Afterwarming up
• Air conditioner switch:OFF
noid valve orEGR
•Shift lever: N
valve
&
EVAP can-
•No-load Racing
enginefromidleto
ister purge control
3.000rpmin1st position OFF
solenoid valve)
*1: GA16DE exceptforEurope andIsrael
EC-75
•
TROUBLEDIAGNOSES -General Description @K]
ECM Terminals andReference Value(Conl'd)
ECM INSPECTION TABLE-GA16DE forAustralia
Specification dataarereference valuesandaremeasured betweeneachterminal and
@
(ECCS ground).
TER- WIRE
MINAL ITEM
CONDITION DATA
NO. COLOR
[Efl9ineisrunning.
I
0.3-0.6V
L Idle speed
1
WIB
Ignitionsignal
I
Engine isrunning.
I
L Engine speedis2,000 rpm. Approximately
0.9V
2
GYIR
Ignition
check IEngine
isrunning.
I
Approximately12V
L Idle speed
3 LIB Tachometer [Engine
isrunning.
I
Approximately0.9V
L Idle speed
IEngine isrunning.
I
Ilgnition switch"OFF'.'
0-1V
4
WIG
ECCS
relay(Self-shut- L
For afew seconds afterturning ignition
off) switch
"OFF"
Ilgnition switch"OFF"
I
BATTERYVOLTAGE
L Afew seconds passedafterturning ignition
(11-14V)
switch "OFF"
Ilgnition switch"ON"
I
L For 5seconds afterturning ignition switch
0.07-0.20V
"ON"
8
BIP Fuel
pump relay I
Engine isrunning.
I
Ilgnition switch"ON"
I
BATTERYVOLTAGE
L More than5seconds afterturning ignition
(11-14V)
switch "ON"
10
BIW
ECCSground IEngine
isrunning.
I
Engineground
L Idle speed
IEngine isrunning.
I
BATTERYVOLTAGE
Cooling fanrelay ~Cooling fanisnot operating.
(11-14V).
13 LG
(Highspeed: For
AIT
Cooling
fanisoperating atlow speed.
models)
I
Engine isrunning.
I
L Cooling fanisoperating athigh speed. Approximately
OV
IEngine isrunning.
I
BATTERYVOLTAGE
Cooling fanrelay L
Cooling fanisnot operating. (11-14V)
14 LGIR
(Lowspeed)
I
Engine isrunning.
I
L_
Cooling fanisoperating. 0.07
-0.30V
I
Engine isrunning.
I
L Both
AIC
switch andblower switchare 0.08
-0.2V
15
Y
Air
conditioner relay "ON".
IEngine isrunning.
I
BATTERYVOLTAGE
LAIC switchis"OFF". (11
-14V)
EC-79
•