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REPAIR 'D' POST TRIM CASING - LH - WITH REAR AIR
CONDITIONING FITTED - 5 DOOR
Service repair no - 76.13.73/20
Remove
1.Remove rear compartment lower trim panel.
See rear compartment lower trim panel - lh -
with rear air conditioning fitted.
2.Remove the squab release button from control
rod.
3.Release rear seat belt from guide and remove
guide.
4.Remove the trim casing retaining stud.
5.Release trim casing from 2 retaining studs.
6.Remove trim casing.
Refit
7.Fit trim casing under alpine light trim, align and
secure retaining studs.
8.Fit trim casing retaining stud.
9.Position trim casing rear edge beneath sixth light
seal flange.
10.Fit seat belt to guide, align squab release control
rod and position guide to trim casing.
11.Fit squab release button to control rod.
12.Fit rear compartment lower trim panel.
See rear
compartment lower trim panel - lh - with rear
air conditioning fitted.
Page 730 of 873
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63
REPAIR SWITCH PACK - DASH PANEL CENTRAL LOUVRE
PANEL
Service repair no - 76.46.38
Remove
1.Release switch pack from louvre panel.
2.Disconnect 3 multiplugs from switch pack.
3.Remove switch pack.
Refit
4.Position switch pack.
5.Connect multiplugs to switch pack.
6.Secure switch pack to louvre panel.GRAB HANDLE
Service repair no - 76.58.30
Remove
1.Release 2 grab handle retaining screw covers.
2.Remove 4 screws securing grab handle to body.
3.Remove grab handle.
4.Collect 2 washers.
Refit
5.Position grab handle and washers.
6.Fit and tighten screws securing grab handle to
body.
7.Secure grab handle retaining screw covers.
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REPAIR GRAB HANDLE - TAIL DOOR - WITH REAR AIR
CONDITIONING FITTED
Service repair no - 76.58.35/20
Remove
1.Remove 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
2.Release foam strip from around grab handle
retaining bolts.
3.Remove 4 bolts securing grab handle to body.
4.Remove grab handle.Refit
5.Position grab handle, fit bolts and tighten to
10
Nm (7 lbf ft)
.
6.Secure foam strip to body.
7.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
HEADLINING - WITH SUN ROOF AND REAR AIR
CONDITIONING FITTED - 5 DOOR
Service repair no - 76.64.14/20
Remove
1.Remove both sun visors.
See sun visor.
2.Remove 4 grab handles.See grab handle.
3.Remove front headlining stowage panel.See
headlining stowage panel - front - with sun
roof fitted.
4.Remove LH alpine light trim casing.See alpine
light trim casing - lh - with rear air
conditioning fitted.
5.Remove RH alpine light trim casing.See alpine
light trim casing.
6.Release LH and RH sun visor clip retaining
screw covers.
7.Remove LH and RH sun visor clip retaining
screws.
8.Remove LH and RH clips.
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REPAIR
9.Remove front sun roof aperture seal.
10.Release rear passenger interior lamp assembly
from headlining panel, disconnect multiplug and
remove lamp.
11.Release rear sun roof switch from headlining
panel, disconnect multiplug and remove switch.
12.Remove 3 vents from headlining.
13.Working through sun roof switch housing,
remove screw securing headlining panel to
body.
14.Remove rear sun roof aperture seal.
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REPAIR
15.Release LH and RH, 'A' post trim finishers from
uppermost retaining clips.
16.With assistance, release headlining from LH and
RH, 'A', 'B' and 'D' post finishers.
17.Remove headlining assembly.Dismantle
18.Remove 22 nuts securing headlining stowage
nets and rear headlining panel.
19.Remove stowage nets and headlining panel.
20.Collect 7 mounting plates.
Rebuild
21.Position stowage nets and headlining panel, fit
mounting plates to studs and secure with nuts.
Refit
22.With assistance, fit headlining and position to LH
and RH, 'A', 'B' and 'D' post finishers.
23.Secure LH and RH, 'A' post trim finisher
retaining clips.
24.Fit rear sun roof aperture seal.
25.Fit and tighten screw securing rear headlining
panel to body.
26.Position vents to headlining, attach clips to vents
and secure to headlining.
27.Position rear sun roof switch, connect multiplug
and secure to headlining panel.
28.Position rear passenger interior lamp, connect
multiplug and secure to headlining panel.
29.Fit front sun roof aperture seal.
30.Fit LH and RH sun visor retaining clips to body.
31.Fit and tighten screws securing sun visor
retaining clips and secure screw covers.
32.Fit RH alpine light trim casing.
See alpine light
trim casing.
33.Fit LH alpine light trim casing.See alpine light
trim casing - lh - with rear air conditioning
fitted.
34.Fit front headlining stowage panel.See
headlining stowage panel - front - with sun
roof fitted.
35.Fit grab handles.See grab handle.
36.Fit sun visors.See sun visor.
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REPAIR ASH TRAY - DASH PANEL CENTRAL LOUVRE
PANEL
Service repair no - 76.67.26
Remove
1.Open ash tray.
2.Press release catch and remove ash tray.
Refit
3.Fit ash tray.HEADLINING STOWAGE PANEL - FRONT - WITH
SUN ROOF FITTED
Service repair no - 76.67.27
Remove
1.Remove 10 screws securing stowage panel to
body.
2.Release panel and disconnect Lucar and 4
multiplugs.
3.Remove stowage panel assembly.
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REPAIR Dismantle
4.Remove interior lamp lens.
5.Remove 2 nuts securing lamp to stowage panel.
6.Remove lamp.
7.Remove alarm volumetric sensor/blanking plate.
8.Remove electric sun roof switch pack.
9.Remove electric sun roof manual opening plug.
Rebuild
10.Fit electric sun roof manual opening plug to
panel.
11.Fit alarm volumetric sensor.
12.Fit electric sun roof switch pack to panel.
13.Fit interior lamp to panel and secure with nuts.
14.Fit interior lamp lens.
Refit
15.Position stowage panel assembly and connect
Lucar and multiplugs.
16.Align panel to headlining and secure with
screws.REAR FOLD DOWN SEAT BELTS - LH WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.73.28/20
Remove
1.Locate the seat in the down position, remove the
seat belt strap and buckle from their stowed
positions.
2.Remove seat belt strap and buckle retaining bolt
covers.
3.Remove bolts securing strap and buckle.
4.Remove seat belts and collect spacers.
Refit
5.Fit spacers to seat belt retaining bolts, position to
fixings and tighten to
32 Nm (24 lbf ft).
6.Fit seat belt retaining bolt covers.
7.Secure seat belt strap and buckle to their stowed
positions and position seat in the up position.
Page 736 of 873
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REPAIR FRONT SEAT BELTS - 5 DOOR (96 MODELS)
Service repair no - 76.73.10
Remove
1.Move the seat to gain access to the seat belt
mountings.
2.Remove the cover and securing bolt to release
the upper mounting and spacer from the 'B' post
adjustable mounting.
3. Electric seats only:Release fixings securing
the seat side valance.
4.Remove the side valance.
5.Remove the Torx bolt securing the lower
mounting to the seat.
6.Detach the door seals from the 'B' post
sufficiently to allow removal of the lower trim
panel from the post.
7.Release the seat belt from the split section at the
top of the trim panel and withdraw the panel.