1995 LAND ROVER DISCOVERY Workshop Manual

76CHASSIS AND BODY
30
REPAIR
8.Release the Torx bolt to allow removal of the
seat belt stalk assembly.
Refit
9.Reverse removal procedure.
NOTE: Ensure the seat belt is not twisted.
10.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.REAR OUTER SEATS BELT
Service repair no - 76.73.18
Remove
1.Remove the rear fold down seat (if applicable).
See rear fold down seats.
2.Remove the speaker by releasing the screws
and disconnecting the Lucars. Withdraw the rear
quarter trim panel.
3.Remove the rear bodyside lower trim panel.
See
rear compartment lower trim panels.
4.Remove the bolts securing the brackets to the
wheel arch and upper bodyside.
5.Remove the bolt securing the inertia reel to the
bodyside and withdraw the seat belt.
6.Remove the seat belt buckle strap from the floor
mounted bracket.
See rear centre seat belt.
Refit
7.Reverse removal procedure.
8.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.

CHASSIS AND BODY
31
REPAIR REAR CENTRE SEAT BELT
Service repair no - 76.73.20
Remove
1.Pull both halves of the seat belt through to the
rear of the seat.
2.Pull back the load space carpet to reveal the
Torx bolt heads.
3.Remove the Torx bolt and plain washer securing
the belt bracket to load space floor.
4.Remove belt complete with bracket.
5.Repeat steps 2 to 4 for other half of belt.
Refit
6.Reverse removal procedure.
7.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.REAR FOLD DOWN SEAT BELTS
Service repair no - 76. 73.28
Remove
1.Remove the fold down seat or pocket side panel,
whichever is applicable.
See rear fold down
seats.
2.Remove speaker by releasing screws and
disconnecting Lucars. Withdraw rear quarter trim
panel.
3.Remove the rear bodyside lower trim panel.
See
rear compartment lower trim panels.
4.Remove the bolts securing the seat belt halves
to the body side.
Refit
5.Reverse removal procedure.
6.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.

76CHASSIS AND BODY
32
REPAIR REAR GRAB HANDLE
Service repair no - 76.58.35
Remove
1.Remove speaker and rear quarter trim panel.
2.Detach the foam strip.
3.Remove the four securing bolts and detach the
handle.
Refit
4.Reverse removal procedure.

CHASSIS AND BODY
33
REPAIR WINGS [FENDERS]
Service repair no - 76.10.24
Remove
1.Disconnect battery negative lead.
2.Remove the headlamp surround.
3.Remove the front bumper assembly.
4.Remove the indicator repeater light.
5.Remove the four screws securing the wing
[fender] at the 'A' post.
6.Remove the bolts securing the bottom of the
wing [fender] at the bumper retaining bracket
and at the sill finisher.
7.If removing the RH wing [fender] loosen the
radio aerial securing nut.
8.Remove the seven bolts from the drain channel
in the top of the wing [fender].
9.Break the sealed joints at the valance and 'A'
post; then complete the removal of the wing
[fender]. If removing a RH wing withdraw the
wing [fender] sufficiently to allow removal of the
aerial before completing the removal.Cleaning/painting
10.Thoroughly clean all traces of existing sealant
from the sealing faces of the valance and 'A'
post.
11.Paint the cleaned surfaces with etch primer.
12.If the existing wing [fender] is to be refitted
repeat the cleaning and painting procedure on
the wing [fender] sealing surfaces.
Refit
13.Apply 3M 8572 Bolted Panel Sealer to the joint
faces on the valance and 'A' post and to the
bracket face.
14.Refit the wing [fender], on RH wings [fenders] fit
the radio aerial, and secure with the bolts and
screws ensuring that the wing [fender] correctly
aligns with the bonnet [hood].

76CHASSIS AND BODY
34
REPAIR SILL FINISHER
Service repair no - 76.76.05
Remove
1.Remove the nut, bolt and washer securing the
front of the sill finisher to the wing [fender]
support bracket.
2.Remove the screw securing the bracket at the
rear end of the finisher to the sill.
3.Using a suitable punch, remove the inserts from
the seven plastic retainers and withdraw the
finisher from the sill.
Refit
4.Reverse removal procedure. Using new plastic
retainers.BONNET [HOOD]
Service repair no - 76.16.01
Remove
1.Open the bonnet [hood] and support with the
stay.
2.Mark the position of the hinges to the bonnet
[hood].
3.With the assistance of a second operator,
remove the hinge to bonnet [hood] securing
screws, remove the support stay and lift bonnet
[hood] from the vehicle. Note the quantity of
shims fitted between the hinge and bonnet
[hood].
Refit
4.Reverse removal procedure. Ensuring that it
aligns with the wings [fenders], cowl panel and
front grille before fully tightening the securing
bolts.

CHASSIS AND BODY
35
REPAIR AIR INTAKE PLENUM COWL
Service repair no - 76.11.08
Remove
1.Remove the windscreen wiper arms.
2.Remove the securing nuts and the steel and
rubber washers from the wiper spindles.
3.Open the vehicle bonnet [hood].
4.Remove the rubber seal from the cowl flange.
5.Release the screen washer tubes from the
washer jets on the cowl.
6.Remove the centre bolt securing the cowl centre
section.
7.Remove the retainers securing the centre
section to the outer section.
8.Detach the centre section from the bulkhead.
9.Remove the nuts and bolts and detach the outer
sections of the cowl.Refit
10.Reverse removal procedure.

76CHASSIS AND BODY
36
REPAIR SUNROOF ELECTRIC/MANUAL
Introduction
Twin sunroofs are fitted to the vehicle, the open/close
sequence for both electric and manual versions
sharing the same operation:-
A Closed position,
B Tilt position,
C Fully open position. When fully open the sunroof
slides back in a tilt position over the vehicle roof.
The electric front and rear sunroofs, operated by roof
mounted switches are controlled by an electronic
control unit. A roof mounted isolation switch is also
fitted to cut off power to the rear sunroof.
On manual sunroofs a pull down handle is used,
incorporating a depress button that locks the handle
after each sequence.
Twin sun blinds are installed in the clamping frame of
the sunroof and can be drawn forwards
independently.

CHASSIS AND BODY
37
REPAIR SUNROOF GLASS FRONT AND REAR
Service repair no - 76.82.64
Remove
1.Open sunroof to tilt position.
2.Using a right angled screwdriver remove four
retaining screws and detach sunroof glass from
upper frame. Retain capnuts and washers.Refit
3.Locate sunroof glass in upper frame complete
with capnuts and loosely fit retaining screws.
4.Close sunroof and move glass centrally in upper
frame.
5.Open to tilt position and tighten retaining screws.
CAUTION: Ensure washers under capnuts
do not twist or spread out when tightening
retaining screws.
Sunroof components
1. Glass panel
2. Capnut and washer
3. Screw
4. Upper frame assembly5. Clamping frame assembly
6. Screw
7. Edging trim
8. Drain tube