1986 TOYOTA CAMRY V20 torque

32. INSTALL LOCK NUT
(a) Engage the gear double meshing.
(b) Install and torque the lock nut.
Torque: 1,250 kg±cm (90 ft±Ib, 123 N±n)
(c) Disengage the gear double meshing.
(d) Stake the lock nut. 28. MEASURE FIFTH GEAR THRUST CLEARANCE
Using a dial indicator measure the 5th gear thrust clearance.
Standard clearance: 0.10 ± 0.57 mm
(0.0039 ± 0.0224 in.)
29. INSTALL FIFTH DRIVEN GEAR
Using SST, install the 5th driven gear.
SST 09310±17010 (09310±07010, 09310±07020,
09310±07040, 09310±07050)
31. INSTALL SET BOLT
Install and torque the set bolt.
Torque: 240 kg±cm (17 ft±Ib, 24 N±m)
30. INSTALL NO.3 HUB SLEEVE WITH NO.3 SHIFT FORK
± MANUAL TRANSAXLEComponent PartsMT±105

33. INSTALL TRANSMISSION CASE COVER
(a) Remove any packing material and be careful not to drop oil on
the contacting surfaces of the transmission case cover.
(b) Apply seal packing to the transmission case as shown in the
figure. .
Seal packing: Part No.08826±00090, THREE BOND
1281 or equivalent
HINT: Install the transmission case cover as soon as the seal
packing is applied.
(c) Install and torque the ten bolts.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m)
34. INSTALL SHIFT AND SELECT LEVER SHAFT
ASSEMBLY
(a) Place a new gasket in position on the control shaft cover.
(b) Install the control shaft cover.
(c) Apply sealant to the bolt threads.
Sealant: Part
No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(d) install and torque the bolts.
Torque: 200 kg±cm (14 ft±Ib, 20 N±m)
35. INSTALL AND TORQUE LOCK BOLT
Torque: 500 kg±cm (36 ft±Ib, 49 N±m)
37. INSTALL BACK±UP LIGHT SWITCH
Using SST, install and torque the back±up light switch.
SST 09817±16011
Torque: 410 kg±cm (30 ft±Ib, 40 N±m)
36. INSTALL AND. TORQUE SELECTING BELLCRANK
ASSEMBLY
Torque: 200 kg±cm (14 ft±Ib, 20 N±m)
± MANUAL TRANSAXLEComponent PartsMT±106

5. IF NECESSARY, REPLACE OUTPUT SHAFT FRONT
BEARING OUTER RACE AND OUTPUT SHAFT COVER
(a) Using SST, pull out the outer race.
SST 09308±00010 .
(b) Remove the output shaft cover.
7. IF NECESSARY, REPLACE SPEEDOMETER DRIVEN
GEAR OIL SEAL
(a) Using SST, pull out the oil seal.
SST 09921±00010 (c) Install the output shaft cover.
NOTE: Install the output shaft cover projection
into the case side groove.
6. INSTALL AND TORQUE TRANSAXLE CASE RECEIVER
Torque: 75 kg±cm (65 in.±Ib, 7.4 N±m)
(d) Using SST, press in a new outer race.
SST 09316±60010 (09316±00010, 09316±00020)
± MANUAL TRANSAXLERemoval of Component PartsMT±132

2. INSTALL OIL PUMP COVER
(a) Install the relief valve seat, ball, spring and spring hold-
er to the oil pump case.
3. INSTALL OIL STRAINER
Install the oil strainer to the oil pump case, temporarily
install the bolt.
4. TORQUE OIL PUMP COVER BOLTS
Torque the three bolts evenly.
Torque: 105 kg±cm (8 ft±lb, 10 N±m)
ASSEMBLY OF OIL PUMP
1. INSTALL DRIVEN ROTOR AND DRIVE ROTOR
(b) Hold the oil pump cover, temporarily install the
two bolts.
± MANUAL TRANSAXLEComponent Parts (Oil Pump)MT±148

(f) Remove the sixteen bolts and differential No.2
case up ward.
(g) Measure the Plastigauge at its widest point.
Standard clearance: 0.155 ± 0.250 mm
(0.0061 ± 0.0098 in.)
HINT: Referring to the table below, select the thrust
washer which will ensure that the backlash is within
specification. Try to select a washer of the same
size. (b) Clean the No.2 side gear thrust washer and No.2case.
(c) Place the Plastigauge onto the No.2 thrust washer as shown in the
figure.
HINT: Place the Platigauge in four positions on top of the side gear
thrust washer so that they are above the axes of the three pinion
shafts inside the differential No±1 case.
Place the Plastigauge so that is as close as possible to the
outer side of the No.2 thrust washer.
(d) Install the No.2 case.
HINT: Align the matchmarks on the differential No. 1 case
and connect the No.2 case.
Do not turn the No.2 case.
(h) Remove the differential No.2 case, No.2 thrust washer
and (Temporarily install) 1.0 mm (0.039 in.)
thrust washer. (e) Install and torque the sixteen bolts.
Torque: 1,260 kg±cm (91 ft±Ib, 124 N±m)
Thickness mm(in.) Thickness mm(in.)
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E.56175)MT±166

12. INSTALL TRANSMISSION CASE
(a) Install the transmission case.
HINT: If necessary, tap on the case with a plastic ham-
mer.
(b) Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m)
10. INSTALL DIFFERENTIAL NO.2 CASE
(a) Install the conical spring washer and No.2 side gear
thrust washer (Previously selected).
HINT: Be careful not to mistake the direction of conical
spring washer.
(a) Install the differential No.2 case to the No. 1
case.
HINT: Align the matchmarks on the differential No.1
case and connect the N.2 case.
11. INSTALL DIFFERENTIAL CASE ASSEMBLY
Install the differential case assembly ±to the transaxle
case.(c) Install and torque the sixteen bolts.
Torque: 1,260 kg±cm (91 ft±ib, 124 N±m)
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E5SF5)MT±167

INSTALLATION OF COMPONENT
PARTS
(See pages MT±118 to MT±120)
HINT: Coat all of the sliding and rotating surface with
gear oil before assembly.
1. ADJUST OUTPUT SHAFT PRELOAD
(a) Install the output shaft assembly to the transaxle
case.
(b) Install the transmission case to the transaxle case.
If necessary, tap on the case with a plastic hammer.
(e) Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±lb, 29 N±m)
(e) Install the adjusting shim.
HINT: When re±using the output shaft rear bearing,
first install a shim of the same thickness as before.
If installing a new bearing, first select and install a
shim of lesser thickness than before.
(f) Using a torx wrench, install and torque the
seven torx screws.
Torx wrench T45 09042±00050
Torque: 430 kg±cm (31 ft±Ib, 42 N±m)
(d) Install the output shaft rear bearing outer race.
± MANUAL TRANSAXLEInstallation of Component PartsMT±190

(g) Install the new lock nut to the output shaft.
(h) Turn the output shaft counterclockwise and clockwise
several times.
(i) Using a torque meter, measure the preload of the out-
put shaft.
Preload (at starting)
Now bearing 8.0 ± 16.0 kg±cm
(6.9 ± 13.9 in.±Ib, 0.8 ± 1.6 N±m)
Reused bearing 5.0 ± 10.0 kg±cm
(4.3 ± 8.7 in.±Ib, 0.5 ± 1.0 N±m)
If the preload is not within specification, select the
thrust washers.
HINT: The preload will change about 4 5 kg±cm (3.5
4.3 in.±Ib, 0.4 ± 0.5 N±m) with each shim thickness.
(j) Remove the lock nut.
(k) Using a torx wrench, remove the seven torx
screws.
Torx wrench T45 09042±00050
(I) Remove the adjust shim.
(m) Remove the seventeen bolts and tap off the case
with a plastic hammer.
Thickness mm (in.)
Thickness mm (in.)
Mark Mark
± MANUAL TRANSAXLEInstallation of Component PartsMT±191