Page 1965 of 2389
37. INSTALL LOCK NUT
(a) Engage the gear double meshing.
(b) Install and torque the nut.
Torque: 1,250 kg±cm (90 ft±lb, 123 N±m)
HINT: The lock nut has LH threads.
(c) Disengage the gear double meshing.
(d) Stake the lock nut.
(d) Install No. 1 shift inner lever with the shift fork lock
plate.
HINT: One of the spline teeth of the shift and select
lever shaft has been eliminated. Therefore, be cer-
tain to correctly align this portion to the matching
portions on the parts during assembly. 38. ASSEMBLE SHIFT AND SELECT LEVER ASSEMBLY
(a) Apply ATF to the shaft.
(b) Install the E±ring.
(e) Using a pin punch and hammer, drive i n the slotted
spring pin. (c) Install shift interlock plate and
spring.
± MANUAL TRANSAXLES51 TransmissionMT±34
Page 1966 of 2389
39. INSTALL SHIFT AND SELECT LEVER ASSEMBLY
(a) Apply seal packing to the underside of the flanged portion of
the control shaft cover.
Seal packing: Part No. 08826±00090, THREE BOND
1281 or equivalent
(b) Install the shift and select lever assembly and torque the con-
trol shaft cover. ._
Torque: 375 kg±cm (27 ft±Ib, 37 N±m)
(h) Install the control shaft cover and dust boot.
HINT: Make sure to install the boot in correct direction.
Position the air bleed of the boot downward. (f) Install No. 2 shift inner lever, spring and reverse
restrict pin holder.
Install the control shift lever and insert the lever lock
pin to the lever. Install the washer and lock nut.(g) Install the E±ring.
± MANUAL TRANSAXLES51 TransmissionMT±35
Page 1967 of 2389

44. INSTALL TRANSMISSION CASE COVER
(a) Apply seal packing to the transmission case as shown in
the figure.
Seal packing: Part No. 08826±00090, THREE BOND
1281 or equivalent
(b) Apply sealant to the bolt threads.
Sealant: Part No. 08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Install and torque the eight bolts.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m)
40. INSTALL NO. 2 LOCK BALL ASSEMBLY
(a) Apply sealant to the lock ball assembly threads.
Sealant: Part No. 08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using SST, install and torque the plug.
SST 09313±30021
Torque: 230 kg±cm (117 ft±Ib, 23 N±m)
41. INSTALL AND ADJUST NO. 1 LOCK BALL
ASSEMBLY
(a) Fully loosen the lock nut.
(b) Fully screw in the lock ball.
(e) Loosen the lock ball to where the play at the shift outer
lever tip is 0.1 ± 0.5 mm (0.004 ± 0.020 in.).
(d) Hold the lock ball and tighten the lock nut.
Torque: 375 kg±cm (27 ft±Ib, 37 N±m )
(e) Check the shift outer lever tip play.
Lever tip play: 0.1 ± 0.5 mm (0.004 ± 0.020 in.)
42. INSTALL SELECTING BELLCRANK
43. INSTALL NO. 3 SHIFT FORK SECURING BOLT
Install and torque the bolt.
Torque: 185 kg±cm (13 ft±Ib, 18 N±m)
± MANUAL TRANSAXLES51 TransmissionMT±36
Page 1968 of 2389
46. INSTALL RELEASE FORK AND BEARING
(a) Apply molybdenum disulphide lithium base grease to
the following parts:
wRelease bearing hub inside groove
wInput shaft spline
wRelease fork contact surface
(b) Apply MP grease to the front surface of the release
bearing.
47. INSTALL BACK±UP LIGHT SWITCH
Torque: 450 kg±cm (33 ft±Ib, 44 N±m)
48. INSTALL SPEEDOMETER DRIVEN GEAR45. INSTALL RELEASE BEARING RETAINER
Torque: 75 kg±cm (65 in.±Ib, 7.4 N±m)
± MANUAL TRANSAXLES51 TransmissionMT±37
Page 1995 of 2389
8. IF NECESSARY, REPLACE REVERSE RESTRICT PIN
(a) Using SST, remove the screw plug.
SST 09313±30021
(b) Using a pin punch and hammer, drive out the slotted
spring pin. 7. IF NECESSARY, REPLACE SPEEDOMETER DRIVEN
GEAR OIL SEAL
(a) Using SST, pull out the oil seal.
SST 09921±00010 6. INSTALL AND TORQUE TRANSAXLE CASE RECEIVER
Torque: 75 kg±cm (65 in.±lb, 7.4 N±m)
(b) Using SST, drive in a new oil seal.
SST 09201±60011
Drive in depth: 33 mm (1.30 in.)
(c) Coat the lip of oil seal with MP grease.(d) Using SST, press in a new outer race.
SST 09316±60010 (09316±00010,
09316±00020)
± MANUAL TRANSAXLERemoval of Component PartsMT±60
Page 2006 of 2389
2: INSTALL OIL PUMP COVER
(a) Install the relief valve, ball, spring and spring holder to
the oil pump case.
3. INSTALL OIL STRAINER
Install the oil strainer to the oil pump case, temporarily
install the bolt.
4. TORQUE OIL PUMP COVER BOLTS
Torque the three bolts evenly.
Torque: 105 kg±cm (8 ft±Ib, 10 N±m)
(b) Hold the oil pump cover, temporarily install the two
bolts. 1. INSTALL DRIVEN ROTOR AND DRIVE ROTOR
± MANUAL TRANSAXLEComponent PartsMT±77
Page 2022 of 2389
(h) Remove any packing material and be careful not to drop oil
on the contacting surfaces of the transaxle case or case
cover.
Apply seal packing to the transaxle case cover as shown.
Seal packing: Part No. 08826±00090, THREE BOND
1281 or equivalent
HINT: Install the transaxle case cover as soon as the seal
packing is applied.
Q) Apply sealant to the bolt threads.
Sealant: Part No.08833±00080, THREE BOND
1344, LOCTITE 242 or equivalent
(k) Install and torque the four bolts and three nuts.
Torque: 550 kg±cm (40 ft±lb, 54 N±m)
(f) Using SST and a hammer, drive in a new oil seal.
SST 09316±60010 (09316±00010)
(g) Coat the lip of oil seal with MP grease. (e) Using SST and a press, install the taper roller bearing.
SST 09316±60010 (09316±00010, 09316±00040)
± MANUAL TRANSAXLEComponent PartsMT±90
Page 2024 of 2389
2. INSTALL RING GEAR
(a) Clean the contact surface of the differential case.
(b) Heat the ring gear to about 100
°C (212°F) in an oil bath.
NOTICE: Do not heat the ring gear above 110°C (230°F).
(c) Clean the contact surface of the ring gear with cleaning
solvent.
(d) Quickly install the ring gear on the differential case.
Install the sixteen bolts.
HINT: Align the matchmarks on the differential left case
and contact the ring gear.
(e) Tighten the set bolts uniformly and a little at a time.
Torque the bolts.
Torque: 1,260 kg±cm (91 ft±Ib, 124 N±m)
(j) Using a torx wrench, install and ,torque the sixteen
torx screws.
Torx wrench T50 09042±00040
Torque: 640 k9±cm (46 ft±Ib, 63 N±m)
Using a plastic hammer, carefully tap the differen-
tial case. (h) Align the matchmarks on the differential cases.
± MANUAL TRANSAXLEComponent PartsMT±92