1986 TOYOTA CAMRY V20 torque

7. INSTALL TRANSMISSION CASE
(a) Install the transmission case.
HINT: If necessary, tap on the case with a plastic ham-
mer.
(b) Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±lb, 29 N±m)
3. INSTALL SIDE BEARING '
Using SST and a press, install the side bearings onto
the differential case.
SST 09316±20011, 09506±35010
HINT: Press the bearing on the ring gear side first.
5. INSTALL DIFFERENTIAL CASE ASSEMBLY
Install the differential case assembly to the transaxle
case.
6. INSTALL OUTPUT SHAFT ASSEMBLY
Lift up the differential case, install the output shaft as-
sembly. 4. ADJUST OUTPUT SHAFT ASSEMBLY PRELOAD
(See pages MT±96 to 98)
± MANUAL TRANSAXLEComponent PartsMT±93

10. INSTALL REAR BEARING RETAINER
Using a torx wrench, install and torque the seven torx
screws.
Torx wrench T45 09042±00050
Torque: 430 kg±cm (31 ft±lb, 42 N±m)
11. ADJUST DIFFERENTIAL CASE PRELOAD
(a) Install the new lock nut to the output shaft.
(b) Turn the output shaft right and left two or three times to
allow the bearings to settle
(c) Using a torque wrench, measure the preload.
Preload (at starting):
New bearing (Add output shaft preload)
2.0 ± 4.1 kg±cm
(1.7 ± 3.6 in.±Ib, 0.2 ± 0.4 N±m)
Reused bearing (Add output shaft preload)
1.3 ± 2.5 kg±cm
(1.1 ± 2.2 in.±Ib, 0.1 ± 0.2 N±m)
If the preload is not within specification, select the thrust
washers.
HINT: The total preload will change about 12 kg±cm
(0.9 1.7 in.±lb, 0.1 ± 0.2 N±m) with each shim thickness. 8. INSTALL OUTPUT SHAFT REAR TAPER ROLLER
BEARING OUTER RACE
Using a plastic hammer, drive in the outer race.
9. INSTALL SHIM
(See pages MT±96, 97)
HINT: Install the previously selected shim.
Thickness mm (in.)Thickness mm (in.)
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± MANUAL TRANSAXLEComponent PartsMT±94

INSTALLATION OF COMPONENT
PARTS
(See pages MT±47 to 49)
HINT: Coat all of the sliding and rotating surface with
gear oil before assembly.
1. INSTALL MAGNET TO TRANSAXLE£ CASE
2. INSTALL OIL PUMP ASSEMBLY AND OIL PIPE
(a) Install the oil pump assembly.
(b) Install the two bolts.
HINT: Be careful not to drop the oil pump gasket.
3. ADJUST OUTPUT SHAFT PRELOAD
(a) Install the output shaft assembly. (d) Torque the four bolts.
Torque: 175 kg±cm (13 ft±Ib, 17 N±m)
(c) Install the oil pipe and two bolts.
± MANUAL TRANSAXLEComponent PartsMT±96

(f) Install the bearing retainer.
(g) Using a torx wrench, install and torque the seven
bolts.
Torx wrench T45 09042±00050
Torque: 430 kg±cm (31 ft±Ib, 42 N±m)
(h) Install the new lock nut to the output shaft.
(i) Turn the output shaft right and left 'two or three
times to allow the bearings to settle.
(j) Using a torque meter, measure the preload.
Preload (at starting) :
New bearing 8 ± 16 kg±cm
(6.9 ± 13.9 in.±Ib,
0.8 ± 1.6 N±m)
Reused bearing 5 ±, 10 kg±cm
(4.3 ± 8.7 in.±lb, 0.5 ± 1.0 N±m)
If the preload is not within specification, select the
thrust washers.
HINT: The preload will change about 4 5 kg±cm
(3.5 4.3 in.±lb, 0.4 0.5 N±m) with each shim thick-
ness. (b) Install the transmission case.
HINT: If necessary, tap on the case with a plastic
hammer.
Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±lb, 29 N±m)
(d) Install the output shaft rear taper roller bearing outer
race.
(e) Install the adjust shim.
HINT: When re±using the output shaft bearing, first
install a shim of the same thickness as before. If
installing a new tapered roller bearing, first select
and install a shim of lesser thickness than before.
Thickness mm (in.) Thickness mm (in.)
Thickness mm (in.)Thickness mm (in.)
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± MANUAL TRANSAXLEComponent PartsMT±97

13. INSTALL LOCKING BALLS, SPRINGS, SEATS AND
PLUGS
(a) Install the two locking balls, springs and seats.
(b)Apply sealant to the two plugs.
Sealant: Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Using SST, install and torque two plugs.
SST 09313±30021
Torque: 250 kg±cm (18 ft±lb, 25 N±m)
15. INSTALL REVERSE SHIFT ARM BRACKET AND NO.2
OIL PIPE
(a) Put the reverse shift fork pivot into the reverse shift arm
and install the reverse shift arm bracket to the trans-
axle case.
(b) Install the bolt. 12. INSTALL SET BOLTS
Install and torque the three set bolts.
Torque: 240 kg±cm I17 ft±Ib, 24 N±m)o
14. INSTALL REVERSE IDLER GEAR AND SHAFT
Install the reverse idler gear and shaft as shown.
± MANUAL TRANSAXLEComponent PartsMT±101

16. INSTALL TRANSMISSION CASE
(a) Remove any packing material and be careful not to
drop oil on the contacting surfaces of the transmis-
sion case or transaxle case.
(b) Apply seal packing to the transmission case as shown
in the figure.
Seal packing: Part No.08826±00090, THREE
BOND
1281 or equivalent
HINT: Install the transmission case as shown as the seal
packing is applied.
(c) Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m)
17. INSTALL AND TORQUE REVERSE IDLER GEAR SHAFT
RETAINING BOLT
Torque: 300 kg±cm (22 ft±lb, 29 N±m)
(c) Install the No.2 oil pipe and two bolts.
(d) Torque the reverse shift arm and oil pump bolts.
Torque: 175 kg±cm (13 ft±lb, 17 N±m)
18. INSTALL LOCKING BALL, SPRING, SEAT AND PLUG
(a) Install the locking ball, spring and seat.(e) Install the new gasket to the No.2 oil pipe.
± MANUAL TRANSAXLEComponent PartsMT±102

(b) Apply sealant to the plug.
Sealant: Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Using SST, install and torque the plug.
SST 09313±30021
Torque: 250 kg±cm (18 ft±Ib, 25 N±m)
22. INSTALL SNAP RING
Using a snap ring pliers, install the snap ring to the input
shaft rear bearing. 20. INSTALL OUTPUT SHAFT REAR TAPER ROLLER
BEARING OUTER RACE
Using a plastic hammer, drive in the outer race. 19. INSTALL SNAP .RINGS
Using a plastic hammer, install the three snap rings.
21. INSTALL SHIM
HINT: Install the previously selected.
± MANUAL TRANSAXLEComponent PartsMT±103

23. INSTALL REAR BEARING RETAINER
(a) Clean the threads of the torx screws.
(b) Using a torx wrench, install and torque the seven torx
screws.
Torx wrench T45 09042±00050
Torque: 430 kg±cm (31 ft±Ib, 42 N±m)
26. INSTALL NO.3 CLUTCH HUB
Using SST, install the No.3 clutch hub with synchroniz-
er ring and key spring.
SST 09310±17010 (09310±07010, 09310±07020,
09310±07030)
27. INSTALL SNAP RING
Select a snap ring that will allow minimum axial play
and install it on the shaft. 25. INSTALL SYNCHRONIZER RING WITH 1 KEY SPRING
TO NO.3 CLUTCH HUB 24. INSTALL SPACER, NEEDLE ROLLER BEARING AND
FIFTH GEAR
Thickness mm (in.)Thickness mm (in.)
Mark
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± MANUAL TRANSAXLEComponent PartsMT±104