Page 2132 of 2389

14. INSTALL TRANSFER INSPECTION HOLE COVER
(a) Remove any packing material and be careful not to
drop oil on the contacting surfaces of transfer left
case or transfer inspection hole cover.
(b) Apply seal packing to the transfer left case as shown
in the figure.
Seal packing: Part No.08826±00090, THREE
BOND
1281 or equivalent
HINT: Install the transfer inspection hole cover as soon
as the seal packing is applied.(c) Apply sealant to the bolt threads.
Sealant: Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 OR EQUIVALENT
(d) Install and torque the twelve bolts.
Torque: 450 kg±cm (33 ft±lb, 44 N±m)
10. CHECK TOTAL PRELOAD
(See page MT± 184)
11. INSTALL ADJUSTING NUT LOCK PLATE
Using snap ring pliers, install the lock plate so that the
projection from the lock plate fits properly into the
groove of the adjusting nut.
HINT: Choose one of the two types of lock plate can be
installed, tighten the adjusting nut to the minimum limit.
12. INSTALL SIDE GEAR SHAFT SIDE GEAR SHAFT
HOLDER
(a) Install the side gear shaft holder to the transfer right
case.
(b) Using snap ring pliers, install the snap ring.
13. INSTALL OIL SEAL
(a) Coat the lip of the oil seal with MP grease.
(b) Using a brass bar and hammer, drive in a new oil seal.
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly E56F5)MT±187
Page 2133 of 2389
15. INSTALL EXTENSION HOUSING
(a) Coat the O±ring with gear oil.
(b) Install the O±ring to the extension housing.
(c) Install the extension housing to the driven pinion bear-
ing cage.
(e) Install and torque the four bolts.
Torque: 260kg±cm (19 ft±Ib, 25 N±m)
17. INSTALL DIFFERENTIAL LOCK SHIFT FORK
SHAFT
(a) Install the differential lock sleeve with shift fork.
(b) Install and torque the set bolt.
Torque: 160 kg±cm (12 ft±Ib, 16 N±m)
16. INSTALL DYNAMIC DANPER
Install and torque the four bolts.
Torque: 260 kg±cm (19 ft±Ib, 25 N±m)
(c) Using SST, install and torque the plug.
SST 09043±36100
Torque: 400 kg±cm (29 ft±Ib, 39 N±m)
(c) Install and torque the three bolts.
Torque: 160 kg±cm (12 ft±Ib, 16 N±M)
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly E56F5)MT±188
Page 2134 of 2389
19. INSTALL TRANSFER VACUUM ACTUATOR
(a) Install the vacuum actuator.
(b) Install and torque the three bolts.(d) Install and torque the indicator switch.
Torque: 400 kg±cm (29 ft±Ib, 39 N±m)
(e) Using SST, install and torque the plug.
SST 09313±30021
Torque: 250 kg±cm (18 ft±Ib, 25 N±m)
(c) Install the stiffener center plate and actuator
bracket.
(d) Install and torque the four bolts.
Torque: 380 kg±cm (27 ft±lb, 37 N±m)
(e) Set the shift fork shaft at the as shown in the figure.
1s. INSTALL DUST BOOT
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly)MT±189
Page 2143 of 2389
(d) Using SST to hold the flange, press the bearing
into position by tightening down a new nut and
washer.
SST 09330±0002
Torque: 1,850 kg±cm (134 ft±Ib, 181 N±m)
(e) Loosen the nut.
(f) Torque the nut again.
Torque: 700 kg±cm (51 ft±Ib, 69 N±m)
ASSEMBLY OF PROPELLER SHAFT
1. INSTALL FRONT CENTER SUPPORT BEARING
(a) Set the front center support bearing on the intermediate
shaft as shown.
2. INSTALL REAR CENTER SUPPORT BEARING
(a) Set the rear center support bearing on the intermedi-
ate shaft as shown. (b) Install the plate washer to the intermediate shaft.
(c) Align the matchmarks on the flange and shaft and
install the flange on the shaft.
(g) Using a hammer and chisel, stake the nut.
± PROPELLER SHAFTPropeller ShaftPR±8
Page 2144 of 2389
3. INSPECT CROSS GROOVE JOINT
(See step 4 on page PR±6)
4. CONNECT INTERMEDIATE SHAFT WITH REAR
PROPELLER SHAFT
Using SST, tighten the six bolts and three washers temporarily.
SST 09313±30021
HINT: Put a piece of cloth or an equivalent into the inside of the
universal joint cover.(d) Using SST to hold the flange, press the bearing
into position by tightening down a new nut and
washer.
SST 09330±00021
Torque: 1,850 kg±cm (134 ft±Ib, 181 N±m)
(e) Loosen the nut.
(f) Torque the nut again.
Torque: 700 kg±cm (51 ft±Ib, 69 N±m)
(b) Install the plate washer to the intermediate shaft.
(c) Align the matchmarks on the flange and shaft
and place the flange on the shaft.
(g) Using a hammer and chisel, stake the nut.
± PROPELLER SHAFTPropeller ShaftPR±9
Page 2145 of 2389
2. INSTALL REAR PROPELLER SHAFT
(a) Align the matchrmarks on the flanges and connect the
shaft with the four bolts, washers and nuts.
(b)Torque the bolts and nuts.
Torque: 750 kg±cm (54 ft±lb, 74 N±m)
4. TIGHTEN CROSS GROOVE JOINT SET BOLTS
(a) Depress the brake pedal and hold it.
(b) Using SST, tighten the cross groove joint set bolts.
SST 09313±30021
Torque: 275 kg±cm (20 ft±Ib. 27 N±m)
INSTALLATION OF PROPELLER
SHAFT
1. INSTALL CENTER SUPPORT BEARING TEMPORARILY
3. INSTALL FRONT PROPELLER SHAFT
(a) Remove SST from the transfer.
SST 09325±20010
(b) Insert the yoke into the transfer.
(c) Align the matchmarks on the both flanges, then
install the bolts, washers and nuts.
Torque: 750 kg±cm (54 ft±lb, 74 N±m)
± PROPELLER SHAFTPropeller ShaftPR±10
Page 2146 of 2389
(b) With the same condition, adjust the intervals be-
tween the rear side of center bearing housing
and the rear side of cushion at 11.5 ± 13.5 mm
(0.453 in. ± 0.531 in.) as shown in the illustra-
tion below, then torque the bolts.
Torque: 375 kg±cm (27 ft±lb, 37 N±m)
5. INSTALL CENTER SUPPORT BEARING
(a) With a vehicle unladen condition, adjust the intervals
between the rear side of boot cover and the shaft as
shown in the illustration.
(c) Check that the center line of the bracket is at right
angles at the shaft axial direction.
± PROPELLER SHAFTPropeller ShaftPR±11
Page 2154 of 2389
6. REMOVE BEARING
(a) First, install the inner race (outside) of the bearing to
be removed.
(b) Using SST, press out the bearing.
SST 09550±10012 (09552±10010,09558±10010)
NOTICE: Always replace the bearing as an assembly.
7. INSTALL BEARING
(a) Apply MP grease around the outer race of a new bearing.
(b) Using SST, press the bearing into the axle hub.
SST 09550±10012 (09552±10010, 09554±10010)
8. INSTALL NEW OIL SEAL
(a) Install a new bearing inner race (outside.
(b) Using SST, drive a new oil seal into the axle hub.
SST 09550±10012 (09552±10010, 09554±10010)
(c) Coat the oil seal lip with MP grease.
9. INSTALL AXLE SHAFT
(a) Install a new bearing inner race (inside).
(b) Using SST, press the inner races onto the axle shaft.
SST 09636±20010
(c) Install and torque a new lock nut.
Torque: 1,250 kg±cm (90 ft±Ib, 123 N±m)
± REAR AXLE AND SUSPENSIONRear Axle Hub and Carrier (FWD)RA±8