1986 TOYOTA CAMRY V20 torque

(c) Replace the reverse restrict pin.
(d) Drive in the slotted spring pin.
(e) Apply sealant to the plug threads.
Sealant: Part No. 4.8833±00080, THREE6ON D 1344,
LOCTITE 242 or equivalent
(f) Using SST, install the straight screw plug.
SST 09313±30021
Torque: 130 kg±cm (9 ft±lb, 13 N±m)
15. IF NECESSARY, REPLACE REVERSE RESTRICT PIN
(a) Using SST, remove the straight screw plug.
SST 09313±30021
(b) Using a pin punch and hammer, drive out the slotted
spring pin. (b) Using SST, drive in a new oil seal.
SST 09201±60011
Drive in depth: 19 mm (0.75 in.)
± MANUAL TRANSAXLES51 TransmissionMT±23

INSTALLATION OF TRANSAXLE
1. INSTALL TRANSAXLE TO ENGINE
Align the input shaft spline with the clutch disc, and
install the transaxle to the engine. Torque the bolts.
Torque:
12 mm bolt 650 kg±cm (47 ft±lb, 64 N±m)
10 mm bolt 470 kg±cm (34 ft±Ib, 46 N±m)
2. CONNECT LEFT ENGINE MOUNTING
Connect the left engine mounting with the bolts. Torque
the bolts.
Torque: 530 kg±cm (38 ft±lb, 52 N±rm)
3. INSTALL STABILIZER BAR
(See page FA±35)
4. INSTALL CENTER DRIVE SHAFT
(a) Insert the center drive shaft to the transaxle through the
bearing bracket.
(b) Secure the center drive shaft with the snap ring.
(c) Tighten a new bolt on the bearing bracket.
Torque: 330 kg±cm (24 ft±lb, 32 N±m)
5. CONNECT BOTH DRIVE SHAFTS
Connect the drive shaft and torque the six nuts while de-
pressing the brake pedal.
Torque: 370 kg±cm (27 ft±Ib, 36 N±m)
6. CONNECT LEFT STEERING KNUCKLE TO LOWER
ARM
Torque: 1,150 kg±cm (83 ft±Ib, 113 N±m)
± MANUAL TRANSAXLES51 TransmissionMT±38

8. INSTALL SUSPENSION LOWER CROSSMEMBER
Torque: A 2,110 kg±cm (153 ft±Ib, 207 N±m)
8400 kg±cm (29 ft±Ib, 39 N±m))
9. CONNECT SPEEDOMETER CABLE
10. FILL TRANSAXLE WITH ATF DEXRON) II
Capacity: 2.6 liters (2.7 U S qts, 2.3Imp. qts)
11. INSTALL UNDER COVERS7. INSTALL ENGINE MOUNTING CENTER MEMBER
(a) Install the engine mounting center member with the
four bolts. Torque the bolts.
Torque: 400 kg±cm (29 ft±lb, 39 N±m)
(b) Install the front and rear engine mounting bolts.
Torque the bolts.
Torque: 440 kg±cm (32 ft±lb, 43 N±m)
12. INSTALL TRANSAXLE MOUNTING BOLTS OF
TRANSAXLE UPPER
Torque: 650 kg±cm (47 ft±Ib, 64 N±m)
13. CONNECT BACK±UP LIGHT SWITCH CONNECTOR
AND GROUND STRAP
15. CONNECT CONTROL CABLES
(a) Install the retainers.
(b) Connect the cables to the linkage with the washer and
clip. 14. INSTALL STARTER
(a) Install the starter with the two bolts.
(b) Connect the connector and cable.
± MANUAL TRANSAXLES51 TransmissionMT±39

18. MEASURE DIFFERENTIAL SIDE BEARING PRELOAD
HINT: If the transmission case, transaxle case, differen-
tial
side bearing, differential case, transaxle case side shim
or side bearing retainer was replaced, install the thinnest
shim into the transmission case.
(Follow the step 11 on page MT±21)
(a) Install the differential to the transaxle case.
(b) Install the transmission case.
(c) Install and torque the case bolts.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m))
(d) Install the shim into the transmission case.
(e) Install the bearing retainer without an O±ring.
(f) Install and torque the retainer bolts.
Torque: 185 kg±cm (13 ft±Ib, 18 N±m)
(g) Using SST and torque meter, measure the preload.
SST 09564±32011
Preload (starting): 10 ± 16 kg±cm
(8.7 ± 13.9 in.±Ib, 1.0 ± 1.6 N±m)
If the preload is not within specification, remove the bearing
retainer. Select another shim.
NOTICE: When selecting the shim begin with one of the thinner
shims in the table below and work toward thicker one.
HINT: The preload will change about 3 4 kg±cm (2.6 ±
3.5 in.±Ib, 0.3 ± 0.4 N±m) with each shim thickness. 17. INSTALL MAGNET
Thickness mm (in.)
Thickness mm (in.)
Mark
Mark
± MANUAL TRANSAXLES51 TransmissionMT±28

21. INSTALL NO. 2 FORK SHAFT
(a) Insert No. 2 fork shaft to the transaxle case and align the
slotted spring pin hole.
(b) Using a pin punch and hammer, drive in the slotted spring
pin.
(c) Apply sealant to the plug threads.
Sealant: Part No. 08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent 19. REMOVE BEARING RETAINER, SHIM AND
TRANSMISSION CASE
If the preload is adjusted within specification, remove the
bearing retainer, shim and transmission case.
Be careful not to lose the adjusted shim.
22. INSTALL REVERSE SHIFT FORK AND INTERLOCK
PIN
(a) Insert interlock pin into the reverse shift fork hole.(d) Using SST, install the straight screw
plug.
SST 09313±30021
Torque: 130 kg±cm (9 ft±Ib, 13 N±m)
20. INSTALL INPUT AND OUTPUT SHAFTS
Install the input shaft and output shaft together.
± MANUAL TRANSAXLES51 TransmissionMT±29

23. INSTALL REVERSE SHIFT ARM
(a) Put the reverse shift arm pivot into the reverse shift
fork and install the reverse shift arm to the transaxle case.
(b) Shift the reverse shift arm into reverse.
25. INSTALL NO. 1 AND NO. 2 SHIFT FORKS, NO. 1
SHIFT HEAD AND NO. 1 FORK SHAFT
(a) Place No. 1 and No. 2 shift forks into the groove of
No. 1 and No. 2 hub sleeves. (e) Install and torque the bolts.
Torque: 185 kg±cm (13 ft±lb, 18 N±m)
(d) Shift the reverse shift arm to neutral position.
24. INSTALL REVERSE IDLER GEAR AND SHAFT
Install the reverse idler gear and shaft as shown. (b) Install the reverse shift fork onto No. 2 fork shaft.
± MANUAL TRANSAXLES51 TransmissionMT±30

27. INSTALL SHIM AND SIDE BEARING RETAINER
WITH O±RING
(a) Install a new 4±ring on the retainer.
(b) Install the shim and retainer.
(c) Apply sealant to the bolt threads.
Sealant: Part No. 08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent 26. INSTALL TRANSMISSION CASE
(a) Apply seal packing to the transmission case as shown in the
figure.
Seal packing: Part No. O8826±00090, THREE BOND
1281 or equivalent
(b) Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±tb, 29 N±m)
(d) Shift the fork shaft into reverse.
(e) Using a pin punch and hammer, drive the slotted
spring pin into No. 1 fork shaft. (b) Hold No. 1 shift head and insert No. 1 fork shaft
into the transaxle case through No. 1 and No. 2
shift forks, No. 1 shift head and reverse shift fork.
(e) Using a pin punch and hammer, drive the slotted
spring pin into No. 1 shift head.
± MANUAL TRANSAXLES51 TransmissionMT±31

30. INSTALL REAR BEARING RETAINER
(a) Apply sealant to the bolt threads.
Sealant: Part No. 08833±00070, THREE BOND
1324, or equivalent
(b) Install and torque the five bolts.
Torque: 210 kg±cm (15 ft±Ib, 21 N± m)
28. INSTALL AND TORQUE REVERSE IDLER GEAR
SHAFT LOCK BOLT
Torque: 300 kg±cm (22 ft±Ib, 29 N±m)
31. INSTALL FIFTH DRIVEN GEAR
Using SST, install the 5th driven gear.
SST 09309±32050(d) Install and torque the six bolts.
Torque: 185 kg±cm (13 ft±lb, 18 N ±m)
29. INSTALL BEARING SNAP RINGS
± MANUAL TRANSAXLES51 TransmissionMT±32