1973 DATSUN B110 tow

ENGINE

operating
mechanism

Adjust
valve

clearance
at

following
four

points
while

engine
is
still

hot

G
Exhaust

valve
of
No
1

cylinder

CV
Intake
valve

of
No
1

cylinder

CID
Intake
valve

of
No
2

cylinder

CID
Exhaust
valve
of
No
3

cylinder

Note
Numbers
in

parenthesis
agree
with
those
in

ac

companying
sketch

I

Fig
BY

1

Adjusting
valve
clearance

4

Again
rotate

crankshaft
one
turn
so
that
No
4

piston

is
in

top
dead
ce
lter
on
its

compression
stroke

Adjust

follnwing
valves

@
Exhaust
valve
of
No
2

cylinder

@
Intake

valve
of
No
3

cylinder

f
Intake
valve

of
No
4

cylinder

@
Exhaust
valve

of
No
4

cylinder

Adjustment
should
be

made
while

engine
is
hot
After

all

valves
have

been

adjusted
correctly
tighten
lock
nut

firmly
to

secure
the

adjustment

Vah
e
clearance

Hot
Intake

0
35

mm
0
014
in

Exhaust
Checking
and

adjusting
drive

belt

II

I

Fig
ET
2

Adjusting
drive
belt

tension

I

Check
for
a

cracked
or

damaged
V

belt

Replace
if

defective

2

Adjust
the
belt
tension
if

necessary

Belt
deflection
when

thumb

pressure
of
10

kg
22
0
lb

is

applied
midway
between

pulleys
10
to
15
mm

0
394

to
0
590
in

Retightening
cylinder
head
bolts

manifold
nuts

and
carburetor

securing

nuts

Cylinder
head
bolts

When
the

engine
is
in

cold

tightening
should
be
made

in

several

steps
and
in

sequence
shown
in

Figure
EM
82

page
EM
31

starting
with
the
center

toward
the

ends

Tightening
torque

1st
turn

2nd
turn
4

0
to
4
5

kg
m
29
to
33

ft
lb

5
5

to
6
0

kg
m

40
to
43
ft
lb

Then
warm

up
the

engine
and

retighten
the
bolts
to
the

specification
of
hot
condition

Tightening
torque
hot

6
0

to
6
5

kg
m
43

to
47
ft
lb

Other

tightening
torque

Manifold
nuts
0
9
to
14

kg
m
6
5
to
10
ft
lb

Carburetor
nuts
0
5

to
LO

kg
m
3

6
to
7
2
ft
lb

Checking
engine
oil

Oil

capacity
of

engine
including
oil
filter

ET
2

EMISSION
CONTROL
AND

TUNE
UP

Fig
ET
11

Checking
spark
plug
gap

Checking
distributor

ignition
wiring

and

ignition
coil

Distributor

Check

centrifugal
advance
unit
for
loose
connection

or

improper
operation

If
it
is
not

operating

properly
the
trouble

may
be
due

to
a

sticky
spring
or

excessively
worn

parts

This

operation
needs
a
distributor
tester
As
to

inspection
procedure
and
reference
data
refer

to

relative

topic
under
Distributor
in
Section
EE

Page

EE
32

If
vacuum
advance
mechanism
fails
to

operate

proJr

erly
check
for
the

following
items
and
correct
the

trouble
as

required

1

Check
vacuum
inlet
for

signs
of

leakage
at
its

connection
If

necessary
retighten
or

replace
with
a

new
one

2

Check
vacuum

diaphragm
for
air
leak

If
leak
is

found
replace

diaphragm
with
a

new
one

3

Inspect
breaker

plate
for
smooth

moving

If

plate
does
not
move
smoothly
this
condition
could

be
due
to

sticky
steel
balls
or

pivot

Apply
grease
to
steel
balls
or

if

necessary
replace

breaker

plate
as
an

assembly

For
vacuum
advance
characteristics
refer
to
Distribu

tor
in

Section
EE

Page
EE
32

Ignition
wiring

Use
an
ohmmeter
to
check
resistance
of
secondary

cables
Disconnect
cables
from

spark
plugs
and
install

the

proper
adapter
between
cable
and

spark
plug
Remove

distributor
cap
from
the
distributor

with

secondary
cables
attached
Do
not
remove
the
cables

from
the

cap

Check
the
resistance
of
one

cable
at
a
time

Connect
the
ohmmeter
between

the

spark
plug
adapter

and

the

corresponding
electrode

inside
the

cap
If

resistance
is

more
than
30

000
ohms
remove
the
cable

from
the

cap
and
check
cable
resistance

only
If
the

resistance
is
still

more
than
30
000
ohms
replace
cable

assembly

T

I

II

Fig
ET
12

Checking
high
tension
cables

Ignition
coil

Check

ignition
coil

for

appearance
oil

leakage
or

performance
For
details
refer
to
Section
EE

Page

EE36

Checking
distributor

cap
and
rotor

Note
This

operation
is
to
be

performed
while

chekcing

distribuotr

points
Inspect
distributor

cap
for

cracks
and
flash
over

External
surfaces
of
all

parts
of

secondary
system
must

be
cleaned
to
reduce

possibility
of

voltage
loss
All
wires

should
be
removed
from
distributor
cap
and
coil

so
that

terminals
can
be

inspected
and
cleaned
Burned
or

corroded
terminals
indicate
that
wires
were
not

fully

seated
which

causes
arcing
between
end
of
wire

and

terminal
When

replacing
wires
in

terminal
be
sure

they

are

fully
seated
before

pushing
rubber

nipple
down
over

tower

Check
distributor
rotor
for

damage
and
distributor

cap
for
cracks

ET
7

ENGINE

ST130300
1

EM156

Fig
EM
69

Piston

pin
installation

Fig
EM
70
Piston
and

connecting
rod

assembly

Notes
8
Piston

pin
is

press
fitted
to
the

connecting
rod

tightly
and

fitting
force
is
from
1
to
3
tons
When

fitting
piston
pin
special
tool
must
be
used

When

pressing
the
piston
pin
into
the
connecting

rod

apply
engine
oil
to
the

pin
and
the
small
end

of
the
connecting
rod

b

Arrange
the

connecting
rod
so
that
the
oil

jet

of
the

connecting
rod

large
end
is
directed
toward

the

right
side
of

the

cylinder
block

2

Installing
piston
rings

Install
the

top
and
second

fings
in

right
positions
so

that

the
marks
are

faced

upward

3

Fix

bearings
on
the

connecting
rod
and
the

con

necting
rod

cap

Note
Clean
the
back
side
of
the

bearing
carefully
ASSEMBLING
ENGINE

Set
the

cylinder
block
on
the

working
stand
with
the

engine
bottom

faced

upside

2

Install
the
valve
lifters

Install
the

camshaft
and

retain

by
the

camshaft
locate

plate
Locate

plate
tighten

ing

torque
is
0
4

to
0
5

kg
m
2
9
to
3

6
ft
lb

Note
Set
the
locate

plate
so
as
the
LOWER
mark

comes
to
the

engine
bottom
side

Set
the
main

bearings
on
their

positions
on
the

cylinder

block

Fig
EM
71

Installing
camshaft
ocate

plate

Fig
E1U
7
2
lvlajn
betlrj

lg
cap

Notes
a
The
center

bearing
No
3

bearing
is
a

flanged

type
for
thrust
force

b
Two
inner

bearings
No
2
and
No
4
are
of
the

same

type

c
The
front

bearing
No
1
is
the

same
type
a

the
rear

bearing
No
5

d
All

bearings
except
for
No
1

bearing
are

interchangeable
between

upper
and
lower
bear

ings

EM
26

ENGINE
MECHANICAL

3

Apply
engine
oil

to
the
main

bearing
surfaces
on

both
sides
of
the

cylinder
block
and

cap

Install
the
crankshaft

4
Install
the
main

bearing
cap
and

tighten
the

bolts

with

specified
torque

Tightening

torque

5
0

to
6

0

kg
m
36

to
43

ft
lb

Notes
a

Arrange
the

parts
so
that
the
arrow

mark
on

the

bearing
cap
is
faced
toward
the
front
of
the

engine

b
Prior
to

tightening
the

bearing
cap
bolts

place

the

bearing
cap
at
a

proper
position
by

shifting

the
crankshaft
in
the

axial
direction

c

Tighten
the

bearing
cap
bolts

gradually
in

separating
two
to

three

stages
and

outwardly
from

the
center
beari

ng

d
After

securing
the

bearing
cap
bolts
ascertain

that
the
crankshaft

can
be

easily
rotated

5
Make
sure

that
the
crankshaft
end

play
is

correct

Crankshaft
end

play

0
05

to
0
15

rom
0
0020
to

0
0059

in

Fig
EM
73

Crankshaft
end

play
check

EM
27
Fig
EM
73
t

Applying
adhesive

6
Install
the
rear
oil
seal

7
Install
the

flywheel
securely

using
the

lock
washers

and

tighten
the
bolts
with

specified

torque

Tightening
torque

6
5
to
7
5

kg
m
47

to
54

ft
lb

Iii

Fig
EM
74

Flywheel
installation

8
Rotate
the

engine
a

quarter
turn
and
install
the

piston
rod

assembly

ENGINE

Fig
EM
75
Piston
and

connecting
rod

assembly
installation

Notes
8

I
nsert

the

pistons
in
the

corresponding
cyl

inders

b

Apply
engine
oil
to

parts
as

requried

c

Arrange
pistons
so

that
the
F
mark
on
the

piston
is
faced
to

the
front
of
the

engine

d
Install

piston
rings
at
180
to
each
other

avoiding
to
fit
them
in
the
thrust
and

piston

pin

axial
directions

Fig
EM
76

Connecting
rod

cap
installation

Note

Arrange
connecting
rods
and

connecting
rod

caps

so
that
the

cylinder
numbers
are
faced

toward
the

same
direction

EM
28
q

Install

the

connecting
rod

cap

Tightening

torque

32
to
3
8

kg
m
23
I

to
7
S
ft
lb

10
Make

sure
that
end

play
of
the

connecting
rod

large

end
is

correct

Big
end

play

j

I

Fig
EM
77

Big
end

play
check

Big
end
end

play
0
2

to
0
3

0

0079
to
0
0118

11
Install
the
camshaft
and

crankshaft

sprockets

temporarily
for

adjustment
of
the
tooth

height
by

using

adjusting
washers

Height
difference

mm
in
less
than
O
S

0
0197

Adjusting
washer

thickness
mm

in
O
IS
0
006

Fig
EM
78

Adjusting
sprocket
tooth

height

15
Lift

up
the

engine
toward
the
front

INSTALLATION

Install
the

engine
in

reverse

sequence
of
removal
CHASSIS

Fig
ER
14

Lifting
up
engine

SERVICE
JOURNAL
OR
BULLETIN

REFERENCE

DATE
JOURNAL
or

BULLETIN
No
PAGE
No

ER

6
SUBJECT

TRANSMISSION

15

Remove
the

needle

bearing
synchronizer
hub
thrust

washer

steel
ball
3rd
4th

synchronizer
mechanism

baulk

ring
3rd

gear
and
main

shaft
needle

bearing
toward

the
front
side
in

that
order

S
b

L

74FE

r

1
Needle

bearing

2
Thrust
washer

3
Steel
ball

4

Coupling
sleeve
5

BauIk

ring

6
3rd

gear

7
Needle

bearing

Fig
TM
21

Layout
of
main

shaft

16
Remove

the
main

bearing
from
the
main
shaft

by

the
use

of
a

bearing

puller
special
tool
ST2273
000
and

a

press

1

ST22730000

r
1

t

Jii

Fig
TM
22

Removing
main

drive

l7earing

17
Remove
the
thrust

washer
I
st

gear
needle

bearing

baulk

ring
1st
2nd

synchronizer
mechanism
baulk

ring
main
shaft
2nd

gear
needle

bearing
etc

from
the

main
shaft
1

2

3

4
5

Coupling
sleeve

6
Baulk

ring

7
2nd

gear

8
Needle

bearing
Thrust
washer

1st

gear

Needle

bearing

Baulk

ring

Fig
TM
23

Layout
of
main

shaft

18
Re

move
the

bearing
from
the
counter

gear

19
Remove
the

snap
ring
from
the
main

ge
f
and

remove
the
main
shaft

bearing

INSPECTI9N

Thoroughly
clean
all
disassembled

parts
with
solvent

and
check

them
for
wear

damage
and
other

defective

conditions

Transmission
case
and

rear
extension

Clean
them
with
solvent
thoroughly
and
check
for

crack

which

may
cause
oil

leaking
and
other
defective

conditions

I

When
burr

pitting
and
or
other

damage
exists
on

the

joint
repair
or

replace

2

Remove
adhesive
from
the

installing
surface
com

pletely

3

Repair
or

replace
the
dowel

pin
knock

pin
if

damaged
bent
or

warped

4

When
rear
extension

bushing
interior
is
worn

unevenly
replace

TM
7

Ii

01
r

CHASSIS

REINSTALLATION

Remount
the
transmission
in

reverse

sequence
of

dismounting

TRANSMISSION

GEAR
CONTROL

CONTENTS

DESCRIPTION

COLUMN

SHIFT
CONTROL

SYSTEM

Removal
TM
16

TM
17

TM
17

DESCRIPTION

The
B
10

series
uses
three

types
of
transmission

control

system
Those

vehicles
mounted

with
three

forward

speed
transmission

use
column
shift
control

system
and

when

collapsible
steering
option
is

adopted

the
vehicle

uses

collapsible
control

system
Those
vehicles

mounted

with
four
forward

speed
transmission

use
direct

B
VIEW

CROSS
SHAFT

BRACKET

CROSS
SHAfT

C
VIEW

HANGE
LEVER

l
rwIl

CHANGE
LEVER

C

2

3rdl
r

X
h
Inspection
and

repair

Installation

Adjustment
TM
18

TM
18

TM
18

floor
shift
control

system
and
those

mounted
with

automatic
transmission

use
remote
control

floor
shift

system

The

collapsible
transmission
control

rod
is

used
to

gether
with
the

collapsible

steering
When

collision
occurs

delrin
mold
located

in
an
intermediate

position
of

the

control
rod
is

cut
off
the

control
rod

slides
toward

axial

direction
and

shock
is

absorbed

c

0

CONTROL
ROD

r

A
v

t

c

t

IT

Ii
A
VIEW

MANUAL
LEVER

II
l
MANUAl
lEVER

11st
r
lW1

11nd3rd

IIooV
j

II

1

0SI
2nd

Jrd

I
I

j

tl

Control

system
3

forward

speed
transmission

Ffg
TM
53

t

f

Voo

1
ITM
16