2009 RENAULT TWINGO Engine And Peripherals Workshop Manual

19A-59
COOLING
Coolant pump inlet pipe: Removal - Refitting
K9K
19A
aRemove:
-the front bolt (1) from the subframe,
-the rear bolt (2) from the subframe.
aPosition the (Mot. 1672).
aRemove:
-the right-hand suspended engine mounting (see
19D, Engine mounting, Right-hand suspended
engine mounting: Removal - Refitting, page
19D-13) ,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the multifunction support (see 10A, Engine and
cylinder block assembly, Multifunction sup-
port: Removal - Refitting, page 10A-63) ,
-the oil cooler (see 10A, Engine and cylinder
block assembly, Oil-coolant heat exchanger:
Removal - Refitting, page 10A-33) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the bolt (3) from the coolant pump inlet pipe,
-the coolant pump inlet pipe,
-the coolant pump inlet pipe seal.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the new water pump inlet pipe seal,
-the coolant pump inlet pipe,
-the coolant pump inlet pipe bolt.
aConnect the cooling hose using the tool (Mot. 1448).
II - FINAL OPERATION.
aRefit:
-the coolant-oil heat exchanger (see 10A, Engine
and cylinder block assembly, Oil-coolant heat
exchanger: Removal - Refitting, page 10A-33) ,
-the multifunction support (see 10A, Engine and
cylinder block assembly, Multifunction sup-
port: Removal - Refitting, page 10A-63) ,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
120040
121417

19A-60
COOLING
Coolant pump inlet pipe: Removal - Refitting
K9K
19A
-the right-hand suspended engine mounting (see
19D, Engine mounting, Right-hand suspended
engine mounting: Removal - Refitting, page
19D-13) .
aRemove the (Mot. 1672).
aRefit:
-the new subframe front bolt,
-the new subframe rear bolt.
aTorque tighten:
-the subfame front bolt (62 Nm),
-the subframe rear bolt (105 Nm).
aRefit the engine tie-bar (see 19D, Engine mount-
ing, Lower engine tie-bar: Removal - Refitting,
page 19D-18) .
aFill the cooling system (see 19A, Cooling, Cooling
system: Draining - Refilling, page 19A-9) .
aRefit:
-the front upper cross member (see Front upper
cross member: Removal - Refitting) (MR 412,
42A, Upper front structure),
-the headlights (see Halogen headlight: Removal
- Refitting) (MR 411, 80B, Headlights),
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (MR 412, 56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (MR 412, 56A, Exterior
equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (MR 411, 85A, Wip-
ers - Washers),
-the engine cover.
aConnect the battery (see ) (MR 411, 80A, Battery).

19A-61
COOLING
Coolant pump inlet pipe: Removal - Refitting
D4F, and 780 or 782
19A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see ) (80A, Battery).
aRemove the engine undertray.
aDrain the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aSeparate the clips on the coolant pump inlet pipe
hoses using the tool (Mot. 1448).
aDisconnect the coolant pump inlet pipe hoses.
aRemove:
-the bolts (1) from the coolant pump inlet pipe,
-the coolant pump inlet pipe,-the coolant pump inlet pipe seal.
REFITTING
I - REFITTING PREPARATION OPERATION
aparts always to be replaced: seal between cool-
ant pump inlet pipe and coolant pump.
aUse SURFACE CLEANER (see Vehicle: Parts
and consumables for the repair) (04B, Consum-
ables - Products) to clean the bearing surfaces of
the coolant pump inlet pipe.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-a new seal on the coolant pump inlet pipe,
-the coolant pump inlet pipe,
-the coolant pump inlet pipe bolts.
aTorque tighten the coolant pump inlet pipe bolts
(10 N.m).
aConnect the hoses to the coolant pump inlet pipe.
aRefit the clips on the coolant pump inlet pipe hoses
using the tool (Mot. 1448).
III - FINAL OPERATION
aFill and bleed the cooling system (see 19A, Cool-
ing, Cooling system: Draining - Refilling, page
19A-9) .
aRefit the engine undertray.
aConnect the battery (see ) (80A, Battery). Special tooling required
Mot. 1448Remote operation pliers for
hose clips .
Tightening torquesm
coolant pump inlet pipe
bolts10 N.m
120956

19A-62
COOLING
Coolant pump inlet pipe: Removal - Refitting
K4M
19A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see ) (80A, Battery).
aRemove the engine undertray.
aDrain the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
aRemove:
-the dipstick,
-the bolts (1) from the dipstick guide,
-the dipstick guide.aDisconnect:
-the pinking sensor connector (2) ,
-the oil pressure sensor connector (3) . Special tooling required
Mot. 1448Remote operation pliers for
hose clips .
Tightening torquesm
coolant pump inlet pipe
bolts25 N.m
132368
132374

19A-63
COOLING
Coolant pump inlet pipe: Removal - Refitting
K4M
19A
II - REMOVAL OPERATION
aRemove the clip (4) from each cooling hose using
the tool (Mot. 1448).
aDisconnect the cooling hoses from the coolant pump
inlet pipe.
aRemove:
-the bolts (5) from the coolant pump inlet pipe,
-the coolant pump inlet pipe.
REFITTING
I - REFITTING PREPARATION OPERATION
aparts always to be replaced: seal between cool-
ant pump inlet pipe and coolant pump.
aUse SURFACE CLEANER (see Vehicle: Parts
and consumables for the repair) (04B, Consuma-
bles - Products) to clean and degrease:
-the seal housing in the cylinder block,
-the coolant pump inlet pipe seal housing if it is be-
ing reused.
II - REFITTING OPERATION
aRefit the coolant pump inlet pipe fitted with a new
seal.aTorque tighten in order the coolant pump inlet pipe
bolts (25 N.m).
aConnect the cooling hoses to the coolant pump inlet
pipe.
aFit each cooling hose clip using the tool (Mot. 1448).
III - FINAL OPERATION
aConnect:
-the oil pressure sensor connector,
-the pinking sensor connector.
aRefit:
-dipstick guide ,
-the dipstick.
aConnect the battery (see ) (80A, Battery).
aFill and bleed the cooling system (see 19A, Cool-
ing, Cooling system: Draining - Refilling, page
19A-9) .
aRefit the engine undertray.
131781
131781

19A-64
COOLING
Expansion bottle: Removal - Refitting
D4F or D7F or K4M or K9K
19A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
aRemove the front engine cover.
aRemove the oil filler neck.II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the bolts (1) from the expansion bottle.
aMove the expansion bottle aside following the ar-
rows (2) and (3) .
aFit the tool (Ms. 583) on the expansion bottle hoses.
aUsing the (Mot. 1448) or (Mot. 1202-01) or (Mot.
1202-02) remove:
-the clip of the expansion bottle top hose,
-the clip of the expansion bottle bottom hose.
aDisconnect:
-the expansion bottle top hose,
-the expansion bottle bottom hose.
aRemove the expansion bottle.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aConnect:
-the expansion bottle bottom hose,
-the expansion bottle top hose.
aUsing the (Mot. 1448) or (Mot. 1202-01) or (Mot.
1202-02) fit:
-the clip of the expansion bottle bottom hose,
-the clip of the expansion bottle top hose. Special tooling required
Ms. 583Pipe clamps .
Mot. 1448Remote operation pliers for
hose clips .
Mot. 1202-01Clip pliers for hose clips
(large size).
Mot. 1202-02Clip pliers for hose clips
(small size)
K9K
D4F
120514

19A-65
COOLING
Expansion bottle: Removal - Refitting
D4F or D7F or K4M or K9K
19A
aRemove the tool (Ms. 583) from the expansion bottle
hoses.
aRefit the expansion bottle.
II - FINAL OPERATION
aTop up the coolant level in the expansion bottle.
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
aRefit the engine cover.
aRefit the oil filler neck. K9K
D4F

19A-66
COOLING
Coolant temperature sensor: Removal - Refitting
D4F or D7F
19A
PARTS AND CONSUMABLES FOR THE
REPAIR WORK
aParts always to be replaced :
-coolant temperature sensor seal.
aConsumable (see Vehicle: Parts and consuma-
bles for the repair) :
-COOLANT.
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the air filter unit (see 12A, Fuel mixture,
Air filter unit: Removal - Refitting, page 12A-13) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the coolant temperature sensor connec-
tor (1) .
aRemove the coolant temperature sensor.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the new coolant temperature sensor seal,
-the coolant temperature sensor.
aTighten the coolant temperature sensor.
aConnect the coolant temperature sensor connector.
II - FINAL OPERATION
aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
aTop up the coolant fluid level.
aBleed the cooling system (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) . D4F
114326
D4F