Page 465 of 652
17A-9
IGNITION
Coils: Removal - Refitting
D4F, and 780 or 782
17A
aPush the turbocharger air outlet pipe clip (9) .
aConnect the turbocharger air outlet pipe to the turbo-
charger.
aRefit the turbocharger air outlet pipe bolt to the throt-
tle valve.
aTighten the turbocharger air outlet pipe bolt on the
throttle valve.
122666
Page 466 of 652
17A-10
IGNITION
Coils: Removal - Refitting
K4M
17A
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the coil connectors (1) .aRemove:
-the coil bolts (2) ,
-the coils. Tightening torquesm
new coil bolts14 N.m
132431
132432
Page 467 of 652
17A-11
IGNITION
Coils: Removal - Refitting
K4M
17A
REFITTING
I - REFITTING PREPARATION OPERATION
aPut a beadof FLUOSTAR 2L (see Vehicle: Parts
and consumables for the repair) (04B, Consum-
ables - Products) 2 mm in diameter on the internal
perimeter of the high-tension caps on the four coils.
aAlways replace the coil bolts.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the coils.
aTorque tighten the new coil bolts (14 N.m).
aConnect the coil connectors.
106443
Page 468 of 652
17A-12
IGNITION
Plugs: Removal - Refitting
D7F
17A
Spark plug electrode gap
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
a
aDisconnect the spark plug wiring.
aRemove the spark plugs using the (Ele. 1933)
equipped with the (Ele. 1382-01).
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck and, if necessary, correct the spark plug elec-
trode gaps using a set of feeler gauges. Special tooling required
Ele. 193323 N.m tightening wrench for
spar k plugs
Ele. 1382-0114 mm Plug spanner.
Tightening torquesm
spar k plugs23 N.m
Type of spark plug Gap (mm)
EYQUEM 0.90 ± 0.05
WARNING
To disconnect the spark plug leads, pull on the
extensions and not on the leads.
121730
Page 469 of 652
17A-13
IGNITION
Plugs: Removal - Refitting
D7F
17A
aWhen refitting the ignition wiring harness, it is essen-
tial to apply a bead of FLUOSTAR 2L (2 mm in di-
ameter) to the internal edge of the high tension caps
on the spark plug and coil sides (see Vehicle: Parts
and consumables for the repair) (04B, Consum-
ables - Products).
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the spark plugs.
aTorque tighten the spark plugs (23 N.m) using the
(Ele. 1933) fitted with the (Ele. 1382-01).
III - FINAL OPERATION
aConnect the spark plug wiring.
106640
Page 470 of 652
17A-14
IGNITION
Plugs: Removal - Refitting
D4F, and 780 – D4F, and 782
17A
Spark plug electrode gap
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the air filter box cover bolts (1) .
aRemove the air filter box cover and the air filter box
air inlet pipe.II - OPERATION FOR REMOVAL OF PART
CONCERNED
a
Disconnect the spark plug ignition wiring harnesses
(5) .
aRemove the spark plugs using the (Ele. 1933)
equipped with the (Ele. 1382-01).
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck and, if necessary, correct the spark plug elec-
trode gaps using a set of feeler gauges. Special tooling required
Ele. 193323 N.m tightening wrench for
spar k plugs
Ele. 1382-0114 mm Plug spanner.
Equipment required
set of feeler gauges
Tightening torquesm
spar k plugs23 N.m
Type of spark plug Gap (mm)
NGK 0.65 ± 0.05
122836
120958
WARNING
To disconnect the spark plug leads, pull on the
extensions and not on the leads.
Page 471 of 652
17A-15
IGNITION
Plugs: Removal - Refitting
D4F, and 780 – D4F, and 782
17A
aIt is essential to apply a bead of FLUOSTAR 2L
(see Vehicle: Parts and consumables for the re-
pair) (04B, Consumables - Products) with a diame-
ter of 2 mm to the inner edge of the high tension
caps on the spark plug and ignition coil side.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the spark plugs.
aTorque tighten the spark plugs (23 N.m) using the
(Ele. 1933) fitted with the (Ele. 1382-01).
III - FINAL OPERATION
aConnect the ignition wiring harnesses to the spark
plugs.
aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
106640
Page 472 of 652
17A-16
IGNITION
Plugs: Removal - Refitting
K4M
17A
Spark plug electrode gap
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the ignition coils (see 17A, Ignition, Coils:
Removal - Refitting, page 17A-1) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the spark plugs using (Ele. 1382) (1) .
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck and, if necessary, correct the electrode gap
for each spark plug.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the spark plugs.
aTorque tighten the spark plugs (28 N.m) using (Ele.
1382) fitted with the grey sleeve.
III - FINAL OPERATION
aRefit the ignition coils (see 17A, Ignition, Coils: Re-
moval - Refitting, page 17A-1) . Special tooling required
Ele. 1382Set of plug wrenches 16 & 21
mm torque 17.5 & 28 N.m +
square adapter 9-9.52 for
wrench Ele . 1086
Tightening torquesm
spar k plugs28 N.m
Type of spark plug Gap (mm)
CHAMPION 0.95 ± 0.05
EYQUEM 0.95 ± 0.05
NGK 0.95 ± 0.05
132449