2009 RENAULT TWINGO Engine And Peripherals Workshop Manual

16A-10
STARTING - CHARGING
Starter: Removal - Refitting
D4F or D7F
16A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aDisconnect the battery (see ) (80A, Battery).
aRemove the engine oil dipstick.
aRemove the air filter unit (see 12A, Fuel mixture,
Air filter unit: Removal - Refitting, page 12A-13) .
aDisconnect the air filter unit air inlet pipe from the air
filter unit cover (1) .
aMove the air filter unit air inlet pipe away from the air
filter unit cover.aDisconnect the pinking sensor connector (2) .
aRemove the engine wiring channel bolt from the
gearbox.
aUnclip the engine wiring channel from the gearbox.
aMove aside the engine wiring channel. Tightening torquesm
starter upper bolt44 N.m
starter electrical supply
nut8N.m
D4F, and 772
D4F, and 780 or 782
122833
120512
120414

16A-11
STARTING - CHARGING
Starter: Removal - Refitting
D4F or D7F
16A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the starter electrical wiring nuts (3) .
aMove the starter electrical wiring aside.aDisconnect the air pipe (4) from the turbocharger
discharge solenoid valve.
aUndo the turbocharger discharge air pipe clip (5) on
the intercooler air outlet pipe.
aDisconnect the turbocharger discharge air pipe from
the intercooler air outlet pipe.
aMove the turbocharger discharge air pipe away from
the intercooler air outlet pipe.
109734
Note:
Depending on fitting, the starter wiring harness is
screwed on or clipped on for solenoid excitation.
D4F, and 780 or 782
122826

16A-12
STARTING - CHARGING
Starter: Removal - Refitting
D4F or D7F
16A
aRemove:
-the starter bolts (6) ,
-the starter.
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck that the starter centring dowel is in place.II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the starter,
-the starter bolts.
aTighten:
-the starter lower bolt,
-to torque the starter upper bolt (44 N.m).
aFit the turbocharger discharge air pipe.
aConnect the turbocharger discharge air pipe onto
the intercooler air outlet pipe.
aTighten the turbocharger discharge air pipe clip.
aConnect the air pipe to the turbocharger discharge
solenoid valve.
aFit the starter electrical wiring.
aRefit the starter electrical wiring nuts.
aTighten the nut of the starter excitation terminal.
aTorque tighten the starter electrical supply nut
(8N.m) (7) .
III - FINAL OPERATION
aFit the engine wiring channel.
120411
120413
D4F, and 780 or 782
109734

16A-13
STARTING - CHARGING
Starter: Removal - Refitting
D4F or D7F
16A
aClip the engine wiring channel onto the gearbox.
aRefit the engine wiring channel bolt to the gearbox.
aTighten the engine wiring channel bolt on the gear-
box.
aConnect the pinking sensor connector.
aFit the air filter unit air inlet pipe on the air filter unit
cover.
aConnect the air filter unit air inlet pipe on the air filter
unit cover.
aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
aRefit the engine oil dipstick.
aConnect the battery (see ) (80A, Battery). D4F, and 780 or 782
D4F, and 772

16A-14
STARTING - CHARGING
Starter: Removal - Refitting
K9K
16A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aDisconnect the battery (see ) (MR 411, 80A, Bat-
tery).
aRemove the front engine cover.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the electrical connection nuts,
-the electrical connections (1) from the starter,
-the wiring channel mounting clip from the gearbox.aDisconnect:
-the accelerometer connector (2) ,
-the connector (3) from the rail pressure sensor.
aRemove:
-the gearbox wiring channel,
-the starter electrical harness.
aRemove:
-the starter bolts (4) ,
-the starter. Tightening torquesm
electr ical connection nut5 N.m
electr ical connection nut8 N.m
121432
121420
121417

16A-15
STARTING - CHARGING
Starter: Removal - Refitting
K9K
16A
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the starter,
-the starter bolts.
aTighten the starter bolts.
aFit:
-the starter wiring harness,
-the gearbox wiring channel.
aRefit:
-the wiring channel mounting clip on the gearbox,
-the electrical connections on the starter,
-the electrical connection nuts.
aTighten to torque:
-the electrical connection nut (5 N.m) (5) ,
-the electrical connection nut (8 N.m) (6) .
aConnect:
-the accelerometer connector,
-the rail pressure sensor connector.
II - FINAL OPERATION
aRefit the engine cover.
aConnect the battery (see ) (MR 411, 80A, Battery).
121432

16A-16
STARTING - CHARGING
Starter: Removal - Refitting
K4M
16A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the air filter unit (see 12A, Fuel mixture,
Air filter unit: Removal - Refitting, page 12A-13) .
II - REMOVAL OPERATION
aRemove:
-the starter supply cable nut (1) ,
-the starter excitation cable nut (2) .
aMove the starter wiring aside.aRemove:
-the starter bolts (3) ,
-the starter.
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck that the centring dowel is in place.
II - REFITTING OPERATION
aRefit the starter.
aFit the starter wiring.
aTorque tighten:
-the starter supply cable nut (8 N.m),
-the starter excitation cable nut (5 N.m).
III - FINAL OPERATION
aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery). Tightening torquesm
starter supply cable nut8 N.m
starter excitation cable
nut5 N.m
132366
132367

16A-17
STARTING - CHARGING
Alternator pulley: Removal - Refitting
K9K – K4M
16A
aTo remove and refit the alternator pulley (see 16A,
Starting - Charging, Alternator pulley: Removal -
Refitting, page 16A-17) (Technical Note 5008A,
16A, Starting - Charging).