Page 1963 of 3000

AX–278U151F AUTOMATIC TRANSAXLE – DIFFERENTIAL CASE
AX
(d) remove the differential spider, 5 center differential
pinions and 5 center differential pinion thrust
washers from the differential case RH. Put them in
the differential intermediate case and fix the case.
(e) Pressing and holding the differential spider toward
the differential intermediate case, measure the
pinion's backlash with a dial indicator.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
If the backlash is not within the specified value, refer
to the table below and select a thrust washer which
will ensure that the backlash is within the specified
value.
Thrust washer thickness: mm (in.)
(f) Remove the 4 bolts and disconnect the differential
case LH from the differential intermediate case.
(g) Remove the differential case No.2 from the
differential case LH.
C050208E01
C050209E01
Mark Thickness Mark Thickness
MA 0.80 (0.0313) MH 1.15 (0.0453)
MB 0.85 (0.0333) MJ 1.20 (0.0472)
MC 0.90 (0.0353) MK 1.25 (0.0492)
MD 0.95 (0.0373) ML 1.30 (0.0512)
ME 1.00 (0.0393) MM 1.35 (0.0532)
MF 1.05 (0.0413) MN 1.40 (0.0552)
MG 1.10 (0.0433) - -
C050210E01
C051468E01
Page 1966 of 3000

U151F AUTOMATIC TRANSAXLE – DIFFERENTIAL CASEAX–281
AX
(c) Using a snap ring expander, install the pinion shaft
spacer snap ring.
2. INSPECT FRONT DIFFERENTIAL
HINT:
(See page AX-276)
3. INSTALL CTR DIFFERENTIAL PLANETARY GEAR
ASSEMBLY
(a) Install the center differential side gear, conical
spring washer and center differential side gear
thrust washer No.2 RH from the differential case
RH.
HINT:
Ensure that the conical washers is installed
correctly.
(b) Hold the differential case RH by vice. Install the
center differential pinion and pinion thrust washer to
the differential spider and install them to the
differential case RH.
NOTICE:
When holding the differential case RH by vise,
be sure to place an aluminum sheet between
them and use a minimum force
(c) Pressing and holding the differential spider toward
the differential case RH, measure the pinion's
backlash with a dial indicator as illustrated.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
If the backlash is not within the specified value, refer
to the table below and select a thrust washer which
will ensure that the backlash is within the specified
value.
Thrust washer thickness: mm (in.)
D025610E02
C051252E01
C050950E01
C050205E01
Mark Thickness Mark Thickness
MA 0.80 (0.0313) MH 1.15 (0.0453)
MB 0.85 (0.0333) MJ 1.20 (0.0472)
MC 0.90 (0.0353) MK 1.25 (0.0492)
MD 0.95 (0.0373) ML 1.30 (0.0512)
ME 1.00 (0.0393) MM 1.35 (0.0532)
MF 1.05 (0.0413) MN 1.40 (0.0552)
MG 1.10 (0.0433) - -
Page 1967 of 3000

AX–282U151F AUTOMATIC TRANSAXLE – DIFFERENTIAL CASE
AX
(d) Temporarily install the differential side gear thrust
washer No.2 LH, center differential side gear conical
spring washer and differential case No.2 to the
differential case LH.
HINT:
Ensure that the conical washers is installed
correctly.
(e) Install the differential intermediate case to the above
and fix them with 4 bolts.
(f) remove the differential spider, 5 center differential
pinions and 5 center differential pinion thrust
washers from the differential case RH. Put them in
the differential intermediate case and fix the case.
(g) Pressing and holding the differential spider toward
the differential intermediate case, measure the
pinion's backlash with a dial indicator.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
If the backlash is not within the specified value, refer
to the table below and select a thrust washer which
will ensure that the backlash is within the specified
value.
Thrust washer thickness: mm (in.)
C050206E01
C050207E01
C050208E01
C050209E01
Mark Thickness Mark Thickness
MA 0.80 (0.0313) MH 1.15 (0.0453)
MB 0.85 (0.0333) MJ 1.20 (0.0472)
MC 0.90 (0.0353) MK 1.25 (0.0492)
MD 0.95 (0.0373) ML 1.30 (0.0512)
ME 1.00 (0.0393) MM 1.35 (0.0532)
MF 1.05 (0.0413) MN 1.40 (0.0552)
MG 1.10 (0.0433) - -
Page 1992 of 3000

AX–276U151F AUTOMATIC TRANSAXLE – DIFFERENTIAL CASE
AX
INSPECTION
1. INSPECT FRONT DIFFERENTIAL
(a) Using a dial indicator, measure the backlash of one
pinion gear while holding the front differential side
gear toward the case.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
NOTICE:
Do not mount the surface of front differential
case which contacts with bushing in a vise.
If the backlash is not within the specified value, refer
to the table below and select a thrust washer which
will ensure that the backlash is within the specified
value.
Thrust washer thickness: mm (in.)
(b) Engage the front differential side to the above
mentioned front differential case.
(c) Install the differential case LH to the front differential
case and measure its center.
(d) After that, remove the differential case LH.
(e) Using a straight edge and feeler gauge, measure
the clearance between the front differential case
and the front differential side gear.
HINT:
• t= Thrust washer thickness
• L= Clearance
• t= L-0.162 - 0.265 mm (0.0064 - 0.0104 in.)
If the clearance is not within the specified value,
refer to the table below and select a thrust washer
which will ensure that the clearance is within the
specified value.
Thrust washer thickness: mm (in.)
C050216E01
Mark Thickness Mark Thickness
A 0.95 (0.0373) F 1.20 (0.0472)
B 1.00 (0.0393) G 1.25 (0.0492)
C 1.05 (0.0413) H 1.30 (0.0512)
D 1.10 (0.0433) J 1.35 (0.0532)
E 1.15 (0.0453) K 1.40 (0.0552)
C050213E01
C050214E01
Mark Thickness Mark Thickness
A 0.95 (0.0373) F 1.20 (0.0472)
B 1.00 (0.0393) G 1.25 (0.0492)
C 1.05 (0.0413) H 1.30 (0.0512)
D 1.10 (0.0433) J 1.35 (0.0532)
E 1.15 (0.0453) K 1.40 (0.0552)
Page 1993 of 3000

U151F AUTOMATIC TRANSAXLE – DIFFERENTIAL CASEAX–277
AX
If the clearance is not within the specified value,
parts may have been assembled incorrectly, so
check and reassemble it.
2. INSPECT CENTER DIFFERENTIAL
(a) Pressing and holding the differential spider toward
the differential case RH, measure the pinion's
backlash with a dial indicator as illustrated.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
If the backlash is not within the specified value, refer
to the table below and select a thrust washer which
will ensure that the backlash is within the specified
value.
Thrust washer thickness: mm (in.)
(b) Temporarily install the differential side gear thrust
washer No.2 LH, center differential side gear conical
spring washer and differential case No.2 to the
differential case LH.
HINT:
Ensure that the conical washers is installed
correctly.
(c) Install the differential intermediate case to the above
and fix them with 4 bolts.
C050205E01
Mark Thickness Mark Thickness
MA 0.80 (0.0313) MH 1.15 (0.0453)
MB 0.85 (0.0333) MJ 1.20 (0.0472)
MC 0.90 (0.0353) MK 1.25 (0.0492)
MD 0.95 (0.0373) ML 1.30 (0.0512)
ME 1.00 (0.0393) MM 1.35 (0.0532)
MF 1.05 (0.0413) MN 1.40 (0.0552)
MG 1.10 (0.0433) - -
C050206E01
C050207E01
Page 1994 of 3000

AX–278U151F AUTOMATIC TRANSAXLE – DIFFERENTIAL CASE
AX
(d) remove the differential spider, 5 center differential
pinions and 5 center differential pinion thrust
washers from the differential case RH. Put them in
the differential intermediate case and fix the case.
(e) Pressing and holding the differential spider toward
the differential intermediate case, measure the
pinion's backlash with a dial indicator.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
If the backlash is not within the specified value, refer
to the table below and select a thrust washer which
will ensure that the backlash is within the specified
value.
Thrust washer thickness: mm (in.)
(f) Remove the 4 bolts and disconnect the differential
case LH from the differential intermediate case.
(g) Remove the differential case No.2 from the
differential case LH.
C050208E01
C050209E01
Mark Thickness Mark Thickness
MA 0.80 (0.0313) MH 1.15 (0.0453)
MB 0.85 (0.0333) MJ 1.20 (0.0472)
MC 0.90 (0.0353) MK 1.25 (0.0492)
MD 0.95 (0.0373) ML 1.30 (0.0512)
ME 1.00 (0.0393) MM 1.35 (0.0532)
MF 1.05 (0.0413) MN 1.40 (0.0552)
MG 1.10 (0.0433) - -
C050210E01
C051468E01
Page 1997 of 3000

U151F AUTOMATIC TRANSAXLE – DIFFERENTIAL CASEAX–281
AX
(c) Using a snap ring expander, install the pinion shaft
spacer snap ring.
2. INSPECT FRONT DIFFERENTIAL
HINT:
(See page AX-276)
3. INSTALL CTR DIFFERENTIAL PLANETARY GEAR
ASSEMBLY
(a) Install the center differential side gear, conical
spring washer and center differential side gear
thrust washer No.2 RH from the differential case
RH.
HINT:
Ensure that the conical washers is installed
correctly.
(b) Hold the differential case RH by vice. Install the
center differential pinion and pinion thrust washer to
the differential spider and install them to the
differential case RH.
NOTICE:
When holding the differential case RH by vise,
be sure to place an aluminum sheet between
them and use a minimum force
(c) Pressing and holding the differential spider toward
the differential case RH, measure the pinion's
backlash with a dial indicator as illustrated.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
If the backlash is not within the specified value, refer
to the table below and select a thrust washer which
will ensure that the backlash is within the specified
value.
Thrust washer thickness: mm (in.)
D025610E02
C051252E01
C050950E01
C050205E01
Mark Thickness Mark Thickness
MA 0.80 (0.0313) MH 1.15 (0.0453)
MB 0.85 (0.0333) MJ 1.20 (0.0472)
MC 0.90 (0.0353) MK 1.25 (0.0492)
MD 0.95 (0.0373) ML 1.30 (0.0512)
ME 1.00 (0.0393) MM 1.35 (0.0532)
MF 1.05 (0.0413) MN 1.40 (0.0552)
MG 1.10 (0.0433) - -
Page 1998 of 3000

AX–282U151F AUTOMATIC TRANSAXLE – DIFFERENTIAL CASE
AX
(d) Temporarily install the differential side gear thrust
washer No.2 LH, center differential side gear conical
spring washer and differential case No.2 to the
differential case LH.
HINT:
Ensure that the conical washers is installed
correctly.
(e) Install the differential intermediate case to the above
and fix them with 4 bolts.
(f) remove the differential spider, 5 center differential
pinions and 5 center differential pinion thrust
washers from the differential case RH. Put them in
the differential intermediate case and fix the case.
(g) Pressing and holding the differential spider toward
the differential intermediate case, measure the
pinion's backlash with a dial indicator.
Standard backlash:
0.05 - 0.20 mm (0.0020 - 0.0079 in.)
If the backlash is not within the specified value, refer
to the table below and select a thrust washer which
will ensure that the backlash is within the specified
value.
Thrust washer thickness: mm (in.)
C050206E01
C050207E01
C050208E01
C050209E01
Mark Thickness Mark Thickness
MA 0.80 (0.0313) MH 1.15 (0.0453)
MB 0.85 (0.0333) MJ 1.20 (0.0472)
MC 0.90 (0.0353) MK 1.25 (0.0492)
MD 0.95 (0.0373) ML 1.30 (0.0512)
ME 1.00 (0.0393) MM 1.35 (0.0532)
MF 1.05 (0.0413) MN 1.40 (0.0552)
MG 1.10 (0.0433) - -