Page 31 of 3000
EM–322GR-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLY
EM
(c) Remove the clip and disconnect the transmission 
control cable assembly from the control cable 
bracket.
(d) Disconnect the control cable from the control cable 
clamp.
38. DISCONNECT RETURN TUBE SUB-ASSEMBLY
(a) Using pliers, grip the claws of the 2 clips and slide 
the 2 clips to disconnect the 2 return tube sub-
assemblies.
(b) Drain the power steering fluid.
NOTICE:
Take care not to damage the hose protector.
39. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP 
HOSE
(a) Using pliers, grip the claws of the clip and slide the 
clip to disconnect the No. 1 oil reservoir to pump 
hose from the oil reservoir tank.
40. DISCONNECT ENGINE WIRE
(a) Disconnect the engine wire from the engine room 
junction block.
(1) Remove the nut and separate the wire harness.
(2) Using a screwdriver, unlock the engine room 
junction block. Pull the engine room junction 
block upward.
C089134E01
C090579
A163268
A155029
A155037 
     
        
        Page 34 of 3000
2GR-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLYEM–35
EM
(b) Remove the 6 bolts, 2 nuts, and frame side rail 
plates RH and LH.
(c) Remove the 6 bolts, 2 nuts, and front suspension 
member brace rear RH and LH.
(d) Operate the engine lifter, then remove the engine 
assembly from the vehicle.
NOTICE:
Make sure that the engine is clear of all wiring 
and hoses.
62. REMOVE V-RIBBED BELT (See page EM-6)
63. REMOVE VANE PUMP ASSEMBLY
(a) Disconnect the power steering oil pressure switch 
connector.
(b) Remove the 2 nuts.
(c) Loosen the bolt A.
(d) Remove the bolt B.
(e) Remove the bolt A and vane pump assembly.
64. REMOVE FRONT STABILIZER BAR (for 4WD)
HINT:
See page SP-35.
65. REMOVE POWER STEERING LINK
(a) Remove the 2 bolts and power steering link with 
vane pump.
A162364
A162363
A155024
A139216E01 
     
        
        Page 58 of 3000

INTRODUCTION  –  TERMSIN–51
IN
IFI Indirect Fuel Injection Indirect Injection (IDL)
IFS Inertia Fuel-Shutoff -
ISC Idle Speed Control -
KS Knock Sensor Knock Sensor
MAF Mass Airflow Air Flow Meter
MAP Manifold Absolute Pressure Manifold Pressure Intake Vacuum
MC Mixture ControlElectric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDP Manifold Differential Pressure -
MFI Multiport Fuel Injection Electronic Fuel Injection (EFI)
MIL Malfunction Indicator Light Check Engine Light
MST Manifold Surface Temperature -
MVZ Manifold Vacuum Zone -
NVRAM Non-Volatile Random Access Memory -
O2S Oxygen SensorOxygen Sensor, O
2 Sensor (O2S)
OBD On-Board Diagnostic On-Board Diagnostic System (OBD)
OC Oxidation Catalytic Converter Oxidation Catalytic Convert (OC), CCo
OL Open Loop Open Loop
PAIR Pulsed Secondary Air Injection Air Suction (AS)
PCM Powertrain Control Module -
PNP Park/Neutral Position -
PROM Programmable Read Only Memory -
PSP Power Steering Pressure -
PTOX Periodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAM Random Access Memory Random Access Memory (RAM)
RM Relay Module -
ROM Read Only Memory Read Only Memory (ROM)
RPM Engine Speed Engine Speed
SC Supercharger Supercharger
SCB Supercharger Bypass E-ABV
SFI Sequential Multiport Fuel Injection Electronic Fuel Injection (EFI), Sequential Injection
SPL Smoke Puff Limiter -
SRI Service Reminder Indicator -
SRT System Readiness Test -
ST Scan Tool -
TB Throttle Body Throttle Body
TBI Throttle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TC Turbocharger Turbocharger
TCC Torque Converter Clutch Torque Converter
TCM Transmission Control Module Transmission ECU, ECT ECU
TP Throttle Position Throttle Position
TR Transmission Range -
TVV Thermal Vacuum ValveBimetallic Vacuum Switching Valve (BVSV)
Thermostatic Vacuum Switching Valve (TVSV)
TWC Three-Way Catalytic ConverterThree-Way Catalytic (TWC)
Manifold Converter
CC
RO
SAE
ABBREVIATIONSSAE TERMSTOYOTA TERMS
( )-ABBREVIATIONS 
     
        
        Page 151 of 3000
PP–62PREPARATION  –  POWER STEERING
PP
RECOMMENDED TOOLS
09040-00011 Hexagon Wrench Set
(09043-20060) Socket Hexagon Wrench 6
09905-00012 Snap Ring No. 1 Expander 
     
        
        Page 152 of 3000
PREPARATION  –  POWER STEERINGPP–63
PP
EQUIPMENT
Caliper gauge
Vernier calipers
Dial indicator
Feeler gauge
Micrometer
Torque wrench 
     
        
        Page 153 of 3000
PP–64PREPARATION  –  POWER STEERING
PP
LUBRICANT
Item Capacity Classification
Power steering fluid (Total) 1.0 liters (1.1 US qts, 0.9 Imp. qts) ATF DEXRON II or III or equivalent 
     
        
        Page 154 of 3000
PREPARATION  –  POWER STEERINGPP–65
PP
SSM
Sealant
Toyota Genuine Adhesive 1344, Three Bond 1344, or equivalent 
     
        
        Page 191 of 3000
POWER STEERING  –  VANE PUMPPS–9
PS
REMOVAL
1. DRAIN POWER STEERING FLUID
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH (See 
page EM-26)
4. REMOVE FAN AND GENERATOR V BELT (See page 
EM-6)
5. DISCONNECT NO. 1 FLUID RESERVOIR TO PUMP 
HOSE
(a) Slide the clip and disconnect the No. 1 fluid 
reservoir to pump hose from the vane pump 
assembly.
6. DISCONNECT PRESSURE FEED TUBE ASSEMBLY
(a) Remove the union bolt and disconnect the pressure 
feed tube assembly from the vane pump assembly.
(b) Remove the gasket from the pressure feed tube 
assembly.
7. DISCONNECT POWER STEERING FLUID PRESSURE 
SWITCH CONNECTOR
(a) Disconnect the power steering fluid pressure switch 
connector.
C133174E02
C161546
C161547