2006 LAND ROVER FRELANDER 2 brake

At tach t he cl ear bl eed tube t o t he clut ch bl eed s crew
and i mmers e t he free end of t he bleed t ube in a bleed
jar contai ni ng a s mal l quanti ty of approved brake flui d.
5.
Loosen t he bleed s crew by two compl ete turns .
6.
7. CAUTION: The brake flui d res ervoir mus t remain full wi th
new, clean brake fluid at al l ti mes duri ng bleeding.
Depres s t he clutch pedal st eadi ly through i ts full s t roke. W it h t he
pedal held down, clos e t he bleed s crew. W hen the bl eed screw is
ful ly cl os ed, all ow t he cl utch pedal t o return t o the res t pos i ti on.
Repeat t he procedure unt il a flow of cl ean, air-free flui d is bei ng
pumped int o t he bleed jar.
7.
8. CAUTION: Make s ure the bl eed screw cap is i nst all ed aft er
bleeding. This wi ll prevent corros ion t o t he bleed s crew.
W it h the cl utch pedal full y depress ed, ti ght en t he bleed s crew.
T orque: 10 Nm 8.
Fil l the brake fl ui d res ervoi r to t he MAX mark.
9.

Publi s hed: 11-May-2011
Clutch Controls - Clutch Controls
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-Brake/clut ch res ervoir
2-Brake mas ter cylinder
3-Connector4-Low pres sure hos e
5-Clutch pedal bracket
6-Clutch mas t er cyli nder7-High pres s ure hos e
8-Connector
9-Clutch s l ave cyli nder and release bearing10-Hydraul ic adaptor and peak torque li mit er
11-Bleed s crew
12-Clutch pedal13-Brake pedal
OVERVIEW
The clutch i s a convent ional si ngl e, damped driven pl at e and a sel f-adjust ing di aphragm s pri ng clutch cover as s embly

Publi s hed: 11-May-2011
Clutch Controls - Clutch Slave Cylinder
Removal and Inst all ati on
Removal
• NOTE: The clut ch sl ave cyli nder and releas e bearing are a combined as s embly and ca nnot be servi ced separat ely.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he transmis si on as sembl y.
Refer t o: Transmis s ion (308-03 Manual Trans mi s si on/Trans axl e,
Removal).
3. 4. CAUTION: If brake fl ui d i s s pi lt on the paint work,
the affect ed area mus t be i mmediat ely was hed down wit h
col d wat er.
T orque: 11 Nm 4.
Installation To i nst all , revers e t he removal procedure.
1.
Bleed t he clut ch sys t em.
Refer t o: Clutch Sys tem Bleeding (308-00 Manual
Trans mi ss ion/Transaxle and Clut ch - General Informati on, General
Procedures ).
2.
Inst all t he transmis si on.
Refer t o: Transmis s ion (308-03 Manual Trans mi s si on/Trans axl e,
Removal).
3.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.

Publi s hed: 11-May-2011
Clutch Controls - Clutch PedalRHD AWD
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el(501-02 Front End Body Panel s, Removal and Ins tal lati on).
2.
3. CAUTION: Brake flui d wil l damage pai ntfinis hed s urfaces . If s pil led, immedi ately remove t hefluid and cl ean the area wit h wat er.
• NOTE: Pos it ion clot h t o col lect fl uid s pil lage.
3.
4. NOTE: If equiped4.
Remove t he dri ver l ower ai r bag.
Refer t o: Dri ver Lower Air Bag Module (501-20B SupplementalRes traint Sys t em, Removal and Inst all at ion).
5.

Publi s hed: 11-May-2011
Clutch Controls - Clutch PedalLHD AWD
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,Removal and Ins tall ati on).
2.
3. CAUTION: Brake flui d wil l damage pai ntfinis hed s urfaces . If s pil led, immedi ately remove t hefluid and cl ean the area wit h wat er.
• NOTE: Pos it ion clot h t o col lect fl uid s pil lage.
3.
4. NOTE: If equiped4.
Remove t he ins trument panel as sembl y.
Refer t o: Ins trument Panel - TD4 2.2L Dies el (501-12 Inst rumentPanel and Cons ole, Removal and Inst all at ion).
5.

Publi s hed: 11-May-2011
Manual Transmission/Transaxle - Input Shaft Seal
Removal and Inst all ati on
Special T ool(s) 303-538
Remover/Ins t al ler, Cranks haft Oi l Seal 308-643
Inst all er, Input Shaft Seal
Removal Remove t he transmis si on as sembl y.
Refer t o: Transmis s ion (308-03 Manual Trans mi s si on/Trans axl e,
Removal).
1. 2. CAUTION: If brake fl ui d i s s pi lt on the paint work,
the affect ed area mus t be i mmediat ely was hed down wit h
col d wat er.
2. 3. CAUTION: Take s pecial care t o avoid damagi ng
t he bearing.
Speci al Tool (s ): 303-538 3.

36. CAUTION: If brake fl ui d i s s pi lt on t he paint work,the affect ed area mus t be i mmediat ely was hed down wit hcol d wat er.
36.

36. CAUTION: If brake fl ui d i s s pi lt on t he paint work,
the affect ed area mus t be i mmediat ely was hed down wit h
col d wat er.
36.