2006 LAND ROVER FRELANDER 2 fuel tank removal

DT CDescriptionPossible CauseAction
P020200Cyli nder 2 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P020300Cyli nder 3 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P020400Cyli nder 4 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P020500Cyli nder 5 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P020600Cyli nder 6 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P046000Fuel l evel s ensor A ci rcuitFuel level sens or ci rcuit : s hortci rcuit t o groundFuel level sens or ci rcuit : openci rcuitFuel level sens or ci rcuit : s hortci rcuit t o powerFuel level sens or fail ure
Carry out a compl ete vehicl e read for relat edDTCs. Recti fy as necess ary. Check the fuellevel sens or and ci rcuit s. Refer t o t heelectrical gui des . Ins t all a new s ens or asneces sary.REFER to: Fuel Level Sender (310-01A FuelTank and Li nes - I6 3.2L Petrol, Removaland Ins t al lat ion).
P046100Fuel l evel s ensor A ci rcuitrange/performanceFuel level sens or st uck/jammedCheck t he fuel l evel s ens or for correctoperati on. Inst all a new s ens or asneces sary.REFER to: Fuel Level Sender (310-01A FuelTank and Li nes - I6 3.2L Petrol, Removaland Ins t al lat ion).
P046400Fuel l evel s ensor A ci rcuiti nt ermit tentFuel level sens or A circui t: hi ghres is tanceFuel level sens or fail ure
Check t he fuel l evel s ens or and circuit s .Refer to the el ect ri cal guides . Ins tal l a news ens or as neces s ary.REFER to: Fuel Level Sender (310-01A FuelTank and Li nes - I6 3.2L Petrol, Removaland Ins t al lat ion).
P062800Fuel pump A cont rol circui tl owFuel pump module cont rolci rcuit : s hort ci rcuit t o groundFuel pump module cont rolci rcuit : open ci rcuitFuel pump control modul efail ure
Check t he fuel pump control modul e andci rcuit s . Refer to the el ect ri cal guides . Referto the warrant y policy and proceduresmanual i f a module is s us pect.
P062900Fuel pump A cont rol circui thighFuel pump module cont rolci rcuit : s hort ci rcuit t o powerFuel pump control modul efail ure
Check t he fuel pump control modul e andci rcuit s . Refer to the el ect ri cal guides . Referto the warrant y policy and proceduresmanual i f a module is s us pect.
P134600Fuel l evel s ensor B ci rcuitFuel level sens or ejectormalfunct ionCarry out a compl ete vehicl e read for relat edDTCs. Recti fy as necess ary.
P210100Throt tl e actuator controlmot or ci rcuitrange/performance
Thrott le act uat or cont rol mot orci rcuit : s hort ci rcuit t o groundThrott le act uat or cont rol mot orci rcuit : open ci rcuitThrott le act uat or cont rol mot orci rcuit : s hort ci rcuit t o powerThrott le act uat or cont rol mot orfail ure
Check t he t hrott le motor and circui ts . Referto the el ect ri cal guides . Ins tal l a newthrott le body as neces s ary.REFER to: Throt tl e Body (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P210177Throt tl e actuator controlmot or ci rcuitrange/performance
Thrott le bodycont aminated/st ickingThrott le act uat or cont rol mot orfail ure
Check t he t hrott le body condit ion andoperati on. Cl ean the t hrot tl e body andrecheck. Ins t al l a new t hrot tl e body asneces sary.

SymptomPossible CauseAction
Engine s urgesFuel pump and li nesElect ronic engine controlsEngine i gni ti on s ys t em
For fuel s yst em tes ts .REFER t o: Fuel Tank and Lines (310-01A Fuel Tank andLi nes - I6 3.2L Petrol, Diagnos is and Tes ti ng).Read DTCs and refer t o DTC Index for electroni c enginecontrols .REFER t o: Electroni c Engi ne Control s (303-14AEl ect ronic Engi ne Cont rol s - I6 3.2L Pet rol, Di agnos isand Tes t ing).Read DTCs and refer t o DTC Index in t his s ecti on forengine ignit ion s ys tem tes ts
Engine detonat es /knocksElect ronic engine controlsFuel pump and li nesAi r leakageSt icki ng VCT hub
Read DTCs and refer t o DTC Index for electroni c enginecontrolsFor fuel s yst em tes ts .REFER t o: Fuel Tank and Lines (310-01A Fuel Tank andLi nes - I6 3.2L Petrol, Diagnos is and Tes ti ng).Check for l eakage from air int ake s ys t emRead DTCs and refer t o DTC Index for VCT t est s .REFER t o: Electroni c Engi ne Control s (303-14AEl ect ronic Engi ne Cont rol s - I6 3.2L Pet rol, Di agnos isand Tes t ing).
No t hrot tl e res ponseElect ronic engine controlsRead DTCs and refer t o DTC Index for electroni c enginecontrol tes ts
Poor throt t le respons eBreat her sys temdis connected/res trict edElect ronic engine controlTrans mi ss i on malfunct ionTract ion control eventAi r leakage
Ens ure the engine breat her sys t em i s free fromres tricti on and is correctl y ins tal ledRead DTCs and refer t o DTC Index for electroni c enginecontrol tes ts .REFER t o: Electroni c Engi ne Control s (303-14AEl ect ronic Engi ne Cont rol s - I6 3.2L Pet rol, Di agnos isand Tes t ing).For t rans mis s ion t es ts .REFER t o: Diagnost ics (307-01 Automat icTransmis si on/Trans axl e, Diagnos i s and Test ing).Check for l eakage from air int ake s ys t em
DTC Index
• NOTE: If the control modul e or a component i s s us pect and the vehicle remains under manufacturer warrant y, refer t o theW arranty Pol icy and Procedures manual (s ect ion B1.2), or determine i f any pri or approval programme is in operat ion, pri ort o the ins tall ati on of a new module/component.
• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only fi ve digit codes . Mat ch the five di git s from t hes can tool to the firs t fi ve di git s of the seven digi t code l is ted to ident ify t he faul t (t he las t t wo digi ts gi ve ext rainformat ion read by the manufact urer-approved diagnost ic s ys tem).
• NOTE: W hen performing el ect ri cal volt age or resi s tance tes t s, al ways us e a digit al mult imet er (DMM) accurate to threedeci mal places , and wi th an up-to-date cali brat ion cert ificate. W hen t es ti ng res is t ance, always take t he res i st ance of t heDMM leads int o account.
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi ng pinpoint t es t s.
• NOTE: If DTCs are recorded and, aft er the pi npoi nt tes ts have been carried out , the fault is not present , an int ermi tt entconcern may be t he caus e. Always check for loose connect ions and corroded terminals .
DT CDescriptionPossible CauseActionP131500Pers is t entmi s fireECM t o i gni ti on coi l ci rcuitfaul t- Cyli nder mi sfire DTCsals o s etIgni ti on coi l fail ureSpark plug fail ure/fouled/incorrect gapFuel deli very pres s ure l owFuel i njector circuit fault s- Inject or DTCs als o s et
Check for DTCs i ndi cat ing an ignit ion or fuel related fault .Recti fy as neces sary.
P136700Igni ti on s pareIgni ti on fai lure si gnal circui t:s hort circuit to groundIgni ti on fai lure si gnal circui t:open ci rcuitIgni ti on fai lure si gnal circui t:s hort circuit to powerIgni ti on coi l fail ure
Check t he ignit ion fail ure s ignal ci rcuit . Refer t o the el ect ri calgui des . Rect ify as neces s ary. Ins t all a new coil as necess ary.REFER t o: Ignit ion Coi l-On-Plug (303-07A Engine Ignit ion,Removal and Ins t al lat ion).
P136800Igni ti on s pareIgni ti on fai lure si gnal circui t:s hort circuit to groundIgni ti on fai lure si gnal circui t:open ci rcuitIgni ti on fai lure si gnal circui t:s hort circuit to powerIgni ti on coi l fail ure
Check t he ignit ion fail ure s ignal ci rcuit . Refer t o the el ect ri calgui des . Rect ify as neces s ary. Ins t all a new coil as necess ary.REFER t o: Ignit ion Coi l-On-Plug (303-07A Engine Ignit ion,Removal and Ins t al lat ion).

9.
Remove t he fuel fi lt er.
Refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,Removal and Ins tall ati on).
10.
11.
12.
13.14.

Refer t o:
Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,
Removal and Ins tall ati on).
8. NOTE: Ins t al l a new retaini ng clip.
Inat all t he engi ne oil fill er tube.
T orque: 10 Nm 8.
Inst all t he int ake mani fol d adapt or.
T orque: 6 Nm 9.
Inst all t he int ake mani fol d adapt or, wi ri ng harness bracket .
T orque: 10 Nm 10.
11. CAUTIONS: "Make s ure t hat a new component i s ins t al led. "
Make s ure that t he mat ing faces are clean and free of foreign
mat eri al .
Inst all t he EGR pipe.
T orque: 10 Nm 11.
Inst all t he breather li ne.
12.
Inst all t he thrott le body.
Refer t o: Thrott le Body (303-04B Fuel Chargi ng and Controls - TD4
2.2L Dies el , Removal and Inst all at ion).
13.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
14.

Publi s hed: 11-May-2011
Evaporative Emissions - Fuel Tank Leakage Monitoring Pump Filter
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he rear wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
3. 4.

Publ is hed: 12-Dec-2011
Evaporative Emissions - Fuel Tank Leakage Monitoring Pump
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he rear wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
3.
4. NOTE: Right-hand s hown, l eft-hand s imi lar.4.

Publi s hed: 11-May-2011
Exhaust System - I6 3.2L Petrol - Exhaust System
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the exhaust s ys tem, refer t o t he relevant Descripti on and Operat ion s ect ion in t he works hopmanual. REFER to:
Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol , Descri pti on and Operat ion),Exhaus t Sys t em (309-00B Exhaus t Sys t em - TD4 2.2L Dies el, Des cript ion and Operat ion).
Inspection and Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he vehi cl e being t est ed and/or t he donorvehi cl e.
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for s ys tem int egrit y and obvi ous s igns of mechanical damage.2.
Visual InspectionMechanical
LeaksMet al fati guePipes , mufflers and cat alyt ic convertersJointsMounti ngsClearance around component s
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep.3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart.4.
Symptom Chart
SymptomPossible CauseAction
Exces s ivelynois y/l eaki ng exhaus tExhaus tsys t em/component sInspect exhaus t sys t em, refer t o Vi sual Ins pect ion aboveRecti fy l eaks or Inst all new component s as neces s ary. Refert o Removal and Ins tall ati on ins truct ions i n t his s ect ion
Loss of powerRes t ri ct ed exhaus tsys t emFuel s yst emIgnit ion sys temElect roni c engi necont rol
Inst all new exhaus t component s as neces s ary. Refer t oRemoval and Ins tal lati on ins t ructi ons i n t his s ecti onFor fuel s ys t em t est s .REFER t o: Fuel Tank and Li nes (310-01A Fuel Tank and Li nes -I6 3.2L Pet rol , Diagnos is and Tes t ing).For ignit ion s ys tem tes t s.REFER t o: Engine Ignit ion (303-07A Engine Igni ti on, Diagnos isand Tes ti ng).For electroni c engi ne cont rol t est s .REFER t o: El ect ronic Engine Cont rol s (303-14A El ect ronicEngine Controls - I6 3.2L Petrol , Diagnosi s and Test ing) /Elect ronic Engine Cont rols - 2.2L Durat orq-TDCi (DW ) Di esel(303-14 Electronic Engine Controls - 3.2L, Di agnos is andTes ti ng).

Publi s hed: 27-May-2011
Fuel System - General Information - Fuel Tank Draining
General Procedures
• W ARNINGS:
Place t he vehi cle i n a wel l vent ilat ed, quarant ined area and arrange ' No Smoki ng/Petrol Fumes ' si gns about t hevehi cl e.
Do not carry or operate cel lular phones when working on or near any fuel rel at ed component s. Hi ghl y flammablevapors are al ways pres ent and may ignit e. Fai lure to foll ow t hese ins truct ions may res ul t in pers onal injury.
Do not s moke or carry li ght ed t obacco or open flame of any type when worki ng on or near any fuel relat edcomponents . Hi ghl y fl ammable vapors are al ways present and may i gnit e. Fail ure t o foll ow t hes e i nst ructi ons may res ult inpers onal i njury.
The s pil ling of fuel is unavoi dabl e duri ng thi s operati on. Ens ure t hat all neces s ary precauti ons are t aken to preventfi re and expl os i on.
CAUTION: Before dis connecti ng or removing component s , ens ure the area around t he joint faces and connect ions areclean. Pl ug open connect ions t o prevent cont aminat ion.
• NOTE: It is pos s ible that up t o 18 l it res of fuel may be left i n t he tank after drai ning.
Open t he fuel fill er door and remove the cap.1.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-01 Bat tery, Mount ing and Cables ,Speci fi cat ions ).
2.
Connect t he fuel t ank drain equipment ground cable t o t he vehi cle.3.
4. W ARNING: Fuel may s t ill be present i n t he fuel tank afterdrai ning.
Remove t he fuel from t he fuel t ank, via the fil ler neck, us ing t he fuelt ank draining equi pment . Fol low the manufact urer's operati ngi ns t ructi ons .
4.
To i nst all , revers e t he removal procedure.5.