2006 LAND ROVER FRELANDER 2 fuel tank removal

Publi s hed: 11-May-2011
Fuel System - General Information - Fuel System BleedingTD4 2.2L Diesel
General Procedures
Special T ool(s) 310-163
Bl eeder, Fuel Sys t em
• W ARNINGS: Avoid flames , s parks or li ght ed s ubs t ances .
W ai t for a mini mum of 1 minute aft er the engine has s t opped before carryi ng out any
repair t o t he fuel inject ion
s ys t em. CAUTION: Make s ure that the area around t he component is cl ean and free of forei gn m
at erial .
This procedure is neces s ary if any of the foll owing fuel s yst em
component s are removed, di sconnect ed or replaced: Fuel tank, low
pres s ure fuel lines or t he fuel fi lt er.
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
2. 3.
CAUTIONS: Ext reme cl eanli ness must be exerci sed when
handl ing t hese components . Be prepared t o collect es caping fuel.
Di sconnect t he fuel li ne.
3. 4. CAUTION: Be prepared to col lect escaping fuel .
• NOTE: Make s ure that t he fuel fl ow direct ion arrow on
t he s pecial t ool i s pointi ng t owards t he fuel fi lt er.
Inst all t he s pecial t ool between the fuel s upply
l ine and t he fuel fi lt er.
Speci al Tool (s ): 310-163 Pri me t he fuel fil ter by s queezing the hand
pump s everal ti mes unti l the pump is hard. 4.
Remove t he s pecial t ool s. 5.

1
2
1
2
3
SymptomPossible CauseAction
Igni ti on, Di agnos is and Tes t ing).For VCT s ys t em t est s .REFER to: El ect ronic Engine Cont rols (303-14AElectronic Engine Controls - I6 3.2L Petrol ,Di agnos is and Tes ti ng).
Engine s urgesFuel pump, fuel l inesEl ect ronic engine controlsIgnit ion s yst em
For fuel pump t es t s , read DTCs and refer toDTC Index in t his secti on. For fuel l ine t est s .GO to Pi npoi nt Tes t A.For elect roni c engi ne cont rol t es t s .REFER to: El ect ronic Engine Cont rols (303-14AElectronic Engine Controls - I6 3.2L Petrol ,Di agnos is and Tes ti ng).For ignit ion s ys tem tes t s.REFER to: Engine Ignit ion (303-07A EngineIgni ti on, Di agnos is and Tes t ing).
Engine detonat es /knocksEl ect ronic engine controlsFuel pump, fuel l ines , fuelquali tyAi r leakageSt icking VCT hub
For elect roni c engi ne cont rol t es t s .REFER to: El ect ronic Engine Cont rols (303-14AElectronic Engine Controls - I6 3.2L Petrol ,Di agnos is and Tes ti ng).For fuel pump t es t s , read DTCs and refer toDTC Index in t his secti on. For fuel l ine t est s .GO to Pi npoi nt Tes t A.Check for leakage from ai r intake s ys temFor VCT s ys t em t est s .REFER to: El ect ronic Engine Cont rols (303-14AElectronic Engine Controls - I6 3.2L Petrol ,Di agnos is and Tes ti ng).
DTC Index
• NOTE: If a module or component i s s uspect, and t he vehi cl e remains under t he Manufacturers warranty, refer to theW arranty Pol icy and Procedure manual (s ecti on B1.2), or det ermi ne if any pri or approval programme i s in operat ion, pri or tot he ins tal lati on of a new modul e/component.
• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only fi ve digit codes . Mat ch the five di git s from t hes can tool to the firs t fi ve di git s of the seven digi t code l is ted to ident ify t he faul t (t he las t t wo digi ts gi ve ext rainformat ion read by the manufact urer-approved diagnost ic s ys tem).
• NOTE: W hen performing el ect ri cal volt age or resi s tance tes t s, al ways us e a digit al mult imet er (DMM) accurate to threedeci mal places , and wi th an up-to-date cali brat ion cert ificate. W hen t es ti ng res is t ance, always take t he res i st ance of t heDMM leads int o account.
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi ng pinpoint t es t s.
• NOTE: If DTCs are recorded and, aft er performi ng the pi npoi nt tes ts , a fault is not present , an int ermi tt ent concern maybe t he caus e. Always check for loose connect ions and corroded terminals .
For a compl ete lis t of all di agnos ti c troubl e codes that coul d be l ogged on t his vehicle, pleas e refer to s ect ion 100-00.REFER to:
Diagnos t ic Troubl e Code (DTC) Index - I6 3.2L Petrol, DTC: Engi ne Control Module (ECM) (100-00 GeneralInformat ion, Descri pti on and Operat ion),Diagnos t ic Troubl e Code (DTC) Index - I6 3.2L Petrol, DTC: Engi ne Control Module (ECM) - From 10MY (100-00,Descri pti on and Operat ion).
PINPOINT TEST A : CHECK THE FU EL LINES
T ESTCONDIT IONSDET AILS/RESULT S/ACT IONS
A1: CHECK T HE FUEL LINES FOR REST RICT IONS
W ARNING: This procedure invol ves fuel handl ing. Be prepared for fuel s pi ll age at al l ti mes andal ways obs erve fuel handli ng precaut ions . Fai lure to fol low t hese ins truct ions may res ul t in pers onali njury.
Det ach the fuel li ne from t he fuel rai l and from t he fuel pump modul e.
Usi ng an air l ine gentl y blow through the l ine checking for blockages or res t ri ct ions .
Is a bl ockage or res t ri ct ion evident?YesCLEAR/REPAIR t he blocked or rest ri cted fuel l ine and t es t the s ys tem for normal operat ion.NoGO t o A2.
A2: CHECK T HE FUEL T ANK LINES FOR REST RICT IONSRemove the fuel pump modul e l ocking ring.REFER t o: Fuel Pump and Sender Uni t (310-01A Fuel Tank and Lines - I6 3.2L Pet rol, Removal andIns tal lati on).
Det ach the fuel li nes from t he fuel pump module.
Usi ng an air l ine gentl y blow through the t ank li nes checki ng for blockages or rest ri cti ons .

Publi s hed: 11-May-2011
Fuel Tank and Lines - I6 3.2L Petrol - Fuel Filter Element
Removal and Inst all ati on
Special T ool(s) 310-123
Locki ng Ring, Fuel Tank
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fuel tank.
Refer t o: Fuel Tank (310-01A Fuel Tank and Li nes - I6 3.2L Petrol,
Removal and Ins tall ati on).
3. Remove t he fuel tank pad.
4. 5. CAUTION: Extreme cleanli nes s mus t be
exercis ed when handl ing t hese components .
Remove t he fuel pump module locki ng ri ng.
Speci al Tool (s ): 310-123 T orque:
200 Nm 5.

Publi s hed: 11-May-2011
Fuel Tank and Lines - I6 3.2L Petrol - Fuel Tank
Removal and Inst all ati on
Special T ool(s)
310-123Locki ng Ring, Fuel Tank
General Equipment
Powert rai n Jack
Removal
• W ARNINGS:
Fuel may s ti ll be pres ent in the fuel t ank aft er draining.
Avoid flames , s parks or li ght ed s ubs t ances .
• CAUTIO NS:
Extreme cleanli nes s mus t be exercis ed when handli ng thes e component s.
Make s ure that all openi ngs are s ealed. Us e new bl anking caps .
• NOTE: Some vari ati on in the i ll us t rat ions may occur, but the es s ent ial informat ion i s always correct .
All vehicles
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Drai n t he fuel t ank.
Refer t o: Fuel Tank Drai ni ng (310-00 Fuel Syst em - GeneralInformat ion, General Procedures).
2.
Remove t he coi n t ray.3.

29. NOTE: Pet rol i llus t rat ion s hown, di esel s imi lar.
Remove t he fuel pump module.
29.
Pus h down t o rel eas e t he fuel s ender from clip.Sli de fuel s ender as sembl y forward to releas efrom the bracket.Manoeuvre fuel s ender out of the t ank.
30.
Remove t he fuel tank cradl e.31.
Installation
To i nst all , revers e t he removal procedure.1.

Publi s hed: 11-May-2011
Fuel Tank and Lines - I6 3.2L Petrol - Fuel Tank Filler Pipe
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he rear wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
3.
4.
5.

Remove t he nut and bol t securi ng the fuel tank
fill er pipe t o t he body.
T orque: 10 Nm Loosen t he fuel t ank fi ll er pi pe lower bracket .
T orque: 10 Nm Loosen t he cli p and dis connect the fuel fi ller
hos e from t he fuel t ank. Loosen t he cli p and dis connect fuel fi ll er pi pe
vent hos e. 6.
T orque:
10 Nm 7.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Fuel Tank and Lines - I6 3.2L Petrol - Fuel Pump and Sender Unit
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he fuel fi lt er.
Refer t o: Fuel Fil ter Element (310-01A Fuel Tank and Lines - I6 3.2LPetrol, Removal and Ins tall ati on).
2.
3. CAUTION: Extreme cleanli nes s mus t beexercis ed when handl ing t hese components .
Remove t he fuel pump module.
3.
Installation
To i nst all , revers e t he removal procedure.1.