Page 908 of 3229

Publi s hed: 11-May-2011
Engine Cooling - I6 3.2L Petrol -
Lubricants, Fluids, Sealers and AdhesivesItemSpecification
Anti -freezeTexaco Ext ended Li fe Coolant (XLC) or any glycol bas ed anti -freezecontaini ng no met hanol wit h only Organic Acid Technology (O AT) corrosi oni nhi bit ors
Anti -freeze concentrati on - W i ll provi de frostprot ect ion to -40°C (-40°F)50%
Speci fi c gravit y of cool ant at 20°C (68°F), t oprot ect agains t fros t down to -40°C (-40°F)1.068
Amount of anti-freeze to use for 50%concentration:4.0 li ters
C apacitiesItemCapacity (liters/pints/US quarts)
Cooli ng sys t em capacit y8.0/14.0/8.5
General Specification
ItemSpecificationCooling fan:
St andard fi t - Single fan500W
Hot cli mate - Twin fan750WCooli ng sys t em t ypePress uris ed, t hermos t at icall y cont rol led wi th remot e header t ank
Expans ion tankSeeber wit h i nt egrat ed level s ens or
Radiat orVal eo 28mm core wit h i ntegrat ed drain cock and repl aceable lower pinThermos t atW ax element
St arts to open90° C
Full y open100° C
Torque Specifications
DescriptionNmlb-ftCoolant expans ion t ank bol t107
Coolant pump bolt s1713
Coolant pump pull ey bol ts107Radiat or bolt s65
Radiat or drain pl ug76
Thermos t at hous ing bolt s107W at er inlet pi pe bol ts1713
W at er inlet pi pe drain nipple75
W at er out let t o bl ock bolt107
Page 937 of 3229

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel -
Lubricants, Fluids, Sealers and AdhesivesItemSpecification
Anti -freezeTexaco Ext ended Li fe Coolant (XLC) or any glycol bas ed anti -freezecontaini ng no met hanol wit h only Organic Acid Technology (O AT) corrosi oni nhi bit ors
Anti -freeze concentrati on - W i ll provi de frostprot ect ion to -40°C (-40°F)50%
Speci fi c gravit y of cool ant at 20°C (68°F), t oprot ect agains t fros t down to -40°C (-40°F)1.068
Amount of anti-freeze to use for 50%concentration:4.25 li ters
C apacitiesItemCapacity (liters/pints/US quarts)
Cooli ng sys t em capacit y8.5/15.0/9.0
General Specification
ItemSpecificationCoolant pump21.5 li ter/mi n : 2.8 bar
Cooli ng fan750W /600W
Cooli ng sys t em t ypePress uri s ed, t hermos tat icall y cont roll ed wi th remote header t ankExpans ion tankSeeber wit h int egrated level s ensor
Pres s ure cap rati ng145 kPa (21lb/i n²)
Radiat orVal eo 28mm core wit h i nt egrat ed drain cock and repl aceable l ower pi nThermos t atW ax element
St arts to open83°C (181°F)
Full y open91°C (200°C)
Torque Specifications
DescriptionNmlb-ftA/C condens er t o radiator107
Automat ic trans mi ss i on fl uid cooler66
Coolant manifold t o t hermos tat hous ing pipe.86Coolant expans ion t ank bol t107
Coolant pump bolt s1713
Cyli nder block s ealing pl ug4231Radiat or bolt s65
Radiat or drain pl ug76
Thermos t at hous ing bolt s86W iri ng harnes s s upport bracket .86
Page 1468 of 3229
29. W ARNING: Make sure t hat a new s teeri ng
column flexibl e coupl ing bolt i s ins t al led.
Connect t he s teeri ng col umn t o t he s teeri ng gear.
T orque: 25 Nm 29.
Refi ll t he transmis s ion wi th flui d.
Refer t o: Transmis s ion Draining and Fi lli ng (308-03 Manual
Trans mi ss ion/Transaxle, General Procedures).
30.
Inst all t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
31.
Bleed t he clut ch sys t em.
Refer t o: Clutch Sys tem Bleeding (308-00 Manual
Trans mi ss ion/Transaxle and Clut ch - General Informati on, General
Procedures ).
32.
Refi ll and bleed t he power st eeri ng.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -
General Informat ion, General Procedures ).
33.
Page 1488 of 3229
Publi s hed: 25-Nov-2011
Transfer Case -
Lubricants, Fluids, Sealers and AdhesivesItemLand Rover Part No.
Input s haft s pli nes grease6G92M1C27AA
Power trans fer uni t fl ui d - vehicles wi th 3.2 pet rol and 2.2 di eselLR003137Power trans fer uni t fl ui d - vehicles wi th 2.0 pet rolLR003136
C apacitiesDescriptionLubricantCapacity (liters/pints/US quarts)
Power trans fer uni tBOT 118 PLUS 75W -900.75/1.3/0.79
General Specification
ItemRatio3.2 Pet rol aut o3.750:1
2.2 Dies el manual4.533:1
2.2 Dies el aut o3.329:12.0 Pet rol aut o2.583:1
Torque Specifications
DescriptionNmlb-ft
Axle mount ing bracket bolt s2418Oi l drain pl ug3526
Oi l fil ler plug3526
Pini on nut4835Power trans fer uni t front mount ing bracket heat s hiel d107
Power trans fer uni t bracket t o engine block bolt s6548
Power trans fer uni t bracket t o power trans fer uni t bol ts6548Power trans fer uni t to trans mi s si on hous i ng bol ts6548
Page 2269 of 3229

Remove t he cool ant hos e clamps .
5.
Connect t he A/C pipes t o the TXV and ti ght en t he M6 nut .
T orque: 10 Nm 6.
Inst all t he ECM bracket as s embly and ti ght en t he nut s .
T orque: 10 Nm 7.
Connect t he ECM elect rical connectors .
8.
9. W ARNING: Make sure t hat a new bolt i s ins tal led.
Connect t he s teeri ng col umn l ower s haft and t ight en the bol t.
T orque: 25 Nm 9.
Connect t he drain tube t o t he heater hous i ng.
10.
Connect t he electric boos ter heat er core.
11.
Inst all t he cent er, lower ducts t o t he heater hous i ng.
12.
Inst all t he NVH pad.
13.
Inst all t he ins trument panel wiring harnes s .
14.
Inst all t he auxi liary juncti on box acces s cover.
15.
Secure t he ins trument panel harnes s to the trans mi ss i on tunnel.
16.
Secure and t ighten the eart h l ead.
T orque: 10 Nm 17.
Connect t he body harnes s t o t he i ns t rument panel .
18.
Inst all t he fl oor consol e extens ions.
19.
Inst all t he s el ect or lever mount ing bracket.
20.
Inst all t he transmis si on s elector lever.
Refer t o: Sel ect or Lever As sembl y (307-05 Aut omat ic
Trans mi ss ion/Transaxle Ext ernal Cont rol s , Removal and
Inst all at ion).
21.
Inst all t he LH front s eat .
Refer t o: Front Seat (501-10 Seati ng, Removal and Ins tal lati on).
22.
Inst all both cowl s ide t rim panels .
Refer t o: Cowl Si de Tri m Panel (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
23.
Secure both scuff pl ate t rim panels .
24.
Inst all t he A-pi llar center t rim panels .
25.
Page 2278 of 3229

Remove t he cool ant hos e clamps .
5.
Connect t he A/C pipes t o the TXV and ti ght en t he M6 nut .
T orque: 10 Nm 6.
Inst all t he ECM bracket as s embly and ti ght en t he nut s .
T orque: 10 Nm 7.
Connect t he ECM elect rical connectors .
8.
9. W ARNING: Make sure t hat a new bolt i s ins tal led.
Connect t he s teeri ng col umn l ower s haft and t ight en the bol t.
T orque: 25 Nm 9.
Connect t he drain tube t o t he heater hous i ng.
10.
Secure t he redundant el ect ri c boos t er heater el ect ri cal connector.
11.
Inst all t he cent er, lower ducts t o t he heater hous i ng.
12.
Inst all t he NVH pad.
13.
Inst all t he ins trument panel wiring harnes s .
14.
Inst all t he auxi liary juncti on box acces s cover.
15.
Secure t he ins trument panel harnes s to the trans mi ss i on tunnel.
16.
Secure and t ighten the eart h l ead.
T orque: 10 Nm 17.
Connect t he body harnes s t o t he i ns t rument panel .
18.
Inst all t he fl oor consol e extens ions.
19.
Inst all t he s el ect or lever mount ing bracket.
20.
Inst all t he transmis si on s elector lever.
Refer t o: Sel ect or Lever As sembl y (307-05 Aut omat ic
Trans mi ss ion/Transaxle Ext ernal Cont rol s , Removal and
Inst all at ion).
21.
Inst all t he LH front s eat .
Refer t o: Front Seat (501-10 Seati ng, Removal and Ins tal lati on).
22.
Inst all both cowl s ide t rim panels .
Refer t o: Cowl Si de Tri m Panel (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
23.
Secure both scuff pl ate t rim panels .
24.
Inst all t he A-pi llar center t rim panels .
25.