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pis t ons and will flow unrest ri cted t hrough t he inlet ports , between t he chambers and t he res ervoir.
Pres s urized fluid ent ers the HCU that i s mounted on t he front of the ABS modul e. The HCU t hen modul ates t he s uppl y ofpres s urized fluid to the brakes under cont rol of the ABS modul e.For addit ional informat ion, refer t o: Anti -Lock Cont rol - St abi li ty As s is t (206-09 Anti -Lock Cont rol - St abi li ty As s is t ,Des cript ion and Operat ion).
Page 475 of 3229
Publi s hed: 11-May-2011
Hydraulic Brake Actuation - Hydraulic Brake Actuation
Diagnosi s and Tes ti ng
For addit ional informat ion.
REFER to: Brake Sys tem (206-00 Brake Sys tem - General Informati on, Diagnos is and Tes t ing).
Page 476 of 3229
Publi s hed: 11-May-2011
Hydraulic Brake Actuation - Brake Pedal and Bracket
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Make t he SRS s ys t em s afe.
Refer t o: Supplement al Res t raint Sys tem (SRS) Depowering andRepowering (501-20, General Procedures ).
1.
Remove t he dri ver l ower ai r bag modul e.
Refer t o: Dri ver Lower Air Bag Module (501-20B SupplementalRes traint Sys t em, Removal and Inst all at ion).
2.
Remove t he thrott le pedal ass embly.
Refer t o: Speed Cont rol Act uator (310-03B Speed Cont rol - TD4 2.2LDi es el, Removal and Ins tal lat ion).
3.
4.
Page 477 of 3229
Remove t he brake pedal as s embly.
T orque: 25 Nm 5.
6.
NOTE: Do not dis ass embl e further if t he component
i s removed for acces s onl y.
Remove t he s toplamp swi tch.
6.
Page 479 of 3229
Publi s hed: 11-May-2011
Hydraulic Brake Actuation - Brake Pedal Control Switch
Removal and Inst all ati on
Removal
Remove t he cl osi ng panel .1.
Remove t he s toplamp swi tch.2.
Installation
To i nst all , revers e t he removal procedure.1.
Page 480 of 3229
Publi s hed: 11-May-2011
Hydraulic Brake Actuation - Brake Master Cylinder
Removal and Inst all ati on
Removal
• CAUTIO NS: Extreme cleanli nes s mus t be exercis ed when handli ng thes e component s.
If brake fluid is s pil t on the pai ntwork, t he affect ed area must be immedi ately was
hed down wi th col d wat er.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
All vehicles
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he brake fluid res ervoir.
Refer t o: Brake Fluid Reservoi r (206-06 Hydraul ic Brake Act uat ion,
Removal and Ins tall ati on).
2.
Right-hand drive vehicles 3.
NOTE: Torque appl ies t o bolt onl y.
T orque: 10 Nm 3.
All vehicles
Page 482 of 3229
Publi s hed: 11-May-2011
Hydraulic Brake Actuation - Brake Fluid Reservoir
Removal and Inst all ati on
Removal
• CAUTIO NS: Extreme cleanli nes s mus t be exercis ed when handli ng thes e component s.
If brake fluid is s pil t on the pai ntwork, t he affect ed area must be immedi ately was
hed down wi th col d wat er.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
All vehicles
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Left-hand drive vehicles Remove t he bat t ery.
Refer t o: Bat t ery (414-01 Batt ery, Mounti ng and Cabl es, Removal
and Inst all at ion).
2.
Right-hand drive vehicles Remove t he plenum chamber panel.
Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal and
Inst all at ion).
3.
All vehicles 4. CAUTION: Be prepared to col lect escaping
fluids .
T orque: 6 Nm 4.
Vehicles with manual transmission
Page 483 of 3229
5. CAUTIONS:
Be prepared t o collect es caping flui ds .
Make s ure that all openings are sealed.
5.
All vehicles
6. CAUTION: Make s ure that all openi ngs ares ealed.6.
Installation
All vehicles
To i nst all , revers e t he removal procedure.1.
Bleed t he brake s ys tem.
Refer t o: Brake Syst em Bl eedi ng (206-00 Brake Syst em - GeneralInformat ion, General Procedures).
2.
Vehicles with manual transmission
Bleed t he clut ch sys t em.
Refer t o: Clutch Sys tem Bleeding (308-00 ManualTrans mi ss ion/Transaxle and Clut ch - General Informati on, GeneralProcedures ).
3.