3.(C3) A/C CLUTCH CONTROL OUTPUT CIRCUIT EXCESSIVE RESISTANCE
With a jumper wire, connect one end to the (C3) A/C Clutch Control
Output circuit in the A/C Clutch harness connector and the other to a
clean chassis ground.
Using a 12-volt test light connected to battery voltage, probe the (C3)
A/C Clutch Control Output circuit in the TIPM C9 harness connector.
NOTE: The test light should be illuminated and bright. Compared
the brightness to that of a direct connection to the battery.
Does the test light illuminate brightly.
Ye s>>
Go To 4
No>>
Repair the excessive resistance in the (C3) A/C Clutch Con-
trol Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE).
4.A/C CLUTCH GROUND CIRCUIT
Using a 12-volt test light connected to battery voltage, probe the (Z153)
A/C Clutch Ground circuit in the A/C Clutch harness connector.
NOTE: The test light should be illuminated and bright. Compared
the brightness to that of a direct connection to the battery.
Does the test light illuminate brightly.
Ye s>>
Go To 5
No>>
Repair the excessive resistance in the (Z153) A/C Clutch
Ground circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
5.A/C CLUTCH CONTROL OUTPUT FROM TIPM
Reconnect the TIPM C9 harness connector.
Ignition on, engine not running.
With a scan tool in the TIPM Actuators, actuate the A/C Clutch.
Using the 12-Volt test light connected to ground, probe the (C3) A/C
Clutch Control Output circuit in the A/C Clutch harness connector.
Does the test light illuminate brightly?
Ye s>>
Replace the A/C Clutch.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Replace the TIPM in accordance with the Service Informa-
tion.
Perform the BODY VERIFICATION TEST – VER 1. (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROL MODULES -
STANDARD PROCEDURE)
3.INJECTION SYSTEM
Perform “*INJECTOR RETURN FLOW TEST”. If okay continue.
Check for correct injectors and injector shims.
Visuslly inspect injector wire nuts and pass through connectors for damageorcorrosion.
Is vehicle repaired?
Ye s>>
Repair complete.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 4
4.FUEL RETURN
Check for kinked or restricted fuel return lines.
Check fuel tank venting.
Is vehicle repaired?
Ye s>>
Repair complete.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 5
5.INTAKE SYSTEM
Check for inlet restriction, inspect air filter for excessive dirt/debris. Verify air intake lines are not kinked or restricted.
Check for air system leaks. Perform “*INTAKE AIR SYSTEM PRESSURE TEST - DIESEL”.
Inspect Turbocharger for wheel clearance and proper wastegate operation.
Is vehicle repaired?
Ye s>>
Repair complete.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 6
6.OTHER VEHICLE SYSTEMS
Verify proper operation of the Transmission Clutch.
Verify proper operation of the Transmission.
Verify proper operation of the Vehicle brakes (check for dragging).
Verify proper operation of the Cooling fan operation cycle time.
Verify proper operation of the Engine driven accessories.
Verify proper operation of the Accelerator pedal (restricted or out of calibration).
Is vehicle repaired?
Ye s>>
Repair complete.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 7
8.INTAKE SYSTEM
Check for inlet restriction, inspect air filter for excessive dirt/debris. Verify air intake lines are not kinked or restricted.
Check for air system leaks. Perform “*INTAKE AIR SYSTEM PRESSURE TEST - DIESEL”.
Inspect Turbocharger for wheel clearance and proper wastegate operation.
Check for exhaust restriction. Verify proper exhaust brake operation. Check for kinked or blocked exhaust pipes.
Is vehicle repaired?
Ye s>>
Repair complete.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 9
9.OTHER VEHICLE SYSTEMS
Verify proper operation of the Transmission Clutch.
Verify proper operation of the Transmission.
Verify proper operation of the Vehicle brakes (check for dragging).
Verify proper operation of the Cooling fan operation cycle time.
Verify proper operation of the Engine driven accessories.
Verify proper operation of the Accelerator pedal (restricted or out of calibration).
Verify no excess Electrical Noise.
Verify no Moisture in harness connector or corroded terminals.
Is vehicle repaired?
Ye s>>
Repair complete.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 7
10.BASE ENGINE
Inspect speed indicator ring for damaged/missing teeth.
Check for internal engine damage.
Repair Complete.
Ye s>>
Repair complete.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
P0355-IGNITION COIL #5 PRIMARY
CIRCUIT................................. 1948
P0420-1/1 CATALYTIC CONVERTER
EFFICIENCY............................. 1952
P0432-2/1 CATALYTIC CONVERTER
EFFICIENCY............................. 1955
P0441-EVAP PURGE FLOW MONITOR . . . . . 1958
P0442-EVAP LEAK MONITOR MEDIUM
(0.040) LEAK DETECTED.................. 1962
P0443-EVAP PURGE SOLENOID CIRCUIT . . 1968
P0455-EVAP LEAK MONITOR LARGE LEAK
DETECTED............................... 1972
P0460-FUEL LEVEL SENDING UNIT NO
CHANGE OVER MILES.................... 1978
P0462-FUEL LEVEL SENDING UNIT VOLTS
TOO LOW................................ 1979
P0463-FUEL LEVEL SENSOR 1 CIRCUIT
HIGH.................................... 1982
P0500-NO VEHICLE SPEED SIGNAL ....... 1986
P0505-IDLE AIR CONTROL MOTOR
CIRCUITS................................ 1989
P0513-INVALID SKREEM KEY ............. 1994
P0522-OIL PRESSURE CIRCUIT LOW ...... 1996
P0523-OIL PRESSURE CIRCUIT HIGH ..... 2000
P0601-PCM INTERNAL CONTROLLER
FAILURE................................. 2003
P0622-GENERATOR FIELD NOT
SWITCHING PROPERLY.................. 2004
P0645-A/C CLUTCH RELAY CIRCUIT . . ..... 2008
P0801-REVERSE GEAR LOCKOUT CIRCUIT
OPEN OR SHORTED...................... 2012
P1195-O2 SENSOR 1/1 SLOW DURING
CATALYST MONITOR..................... 2016
P1196-O2 SENSOR 2/1 SLOW DURING
CATALYST MONITOR..................... 2019
P126B-ASD CONTROL CIRCUIT 2 LOW .... 2022
P126C-ASD CONTROL CIRCUIT 2 HIGH .... 2026
P126D-ASD CONTROL CIRCUIT 2 OPEN . . . 2030
P126E-ASD CONTROL CIRCUIT
OVERCURRENT.......................... 2034
P1272-A/C CLUTCH CONTROL CIRCUIT 2
LOW..................................... 2038
P1273-A/C CLUTCH CONTROL CIRCUIT 2
HIGH.................................... 2041
P1274-A/C CLUTCH CONTROL CIRCUIT 2
OPEN.................................... 2045
P1275-A/C CLUTCH CONTROL CIRCUIT 2
OVERCURRENT.......................... 2049
P1277-STARTER CONTROL CIRCUIT 2 LOW
(TIPM)................................... 2052
P1278-STARTER CONTROL CIRCUIT 2
HIGH (TIPM).............................. 2055
P1279-STARTER CONTROL CIRCUIT 2
OPEN (TIPM)............................. 2058
P127A-STARTER CONTROL CIRCUIT 2
OVERCURRENT.......................... 2061
P127C-FUEL PUMP CONTROL CIRCUIT 2
LOW..................................... 2064P127D-FUEL PUMP CONTROL CIRCUIT 2
HIGH.................................... 2067
P127E-FUEL PUMP CONTROL CIRCUIT 2
OPEN (TIPM)............................. 2071
P0127F-FUEL PUMP CONTROL CIRCUIT 2
OVERCURRENT (TIPM)................... 2075
P1281-ENGINE IS COLD TOO LONG ....... 2078
P1282-FUEL PUMP/SYSTEM RELAY
CONTROL CIRCUIT....................... 2079
P1294-TARGET IDLE NOT REACHED ...... 2082
P1296-NO 5-VOLTS TO MAP SENSOR ..... 2085
P1297-NO CHANGE IN MAP FROM START
TO RUN.................................. 2089
P1388-AUTO SHUTDOWN RELAY CONTROL
CIRCUIT................................. 2094
P1389-NO ASD RELAY OUTPUT VOLTAGE
AT P C M.................................. 2097
P1391-INTERMITTENT LOSS OF CMP OR
CKP
..................................... 2100
P1398-MIS-FIRE ADAPTIVE NUMERATOR
AT L I M I T................................. 2104
P1486-EVAP LEAK MONITOR PINCHED
HOSE FOUND............................ 2106
P1492-AMBIENT/BATTERY TEMPERATURE
SENSOR VOLTAGE TOO HIGH............. 2110
P1493-AMBIENT/BATTERY TEMPERATURE
SENSOR VOLTAGE TOO LOW............. 2114
P1494-LEAK DETECTION PUMP SWITCH
OR MECHANICAL FAULT.................. 2117
P1495-LEAK DETECTION PUMP SOLENOID
CIRCUIT................................. 2121
P1499-HYDRAULIC FAN SOLENOID
CIRCUIT................................. 2126
P1594-CHARGING SYSTEM VOLTAGE TOO
HIGH.................................... 2130
P1598-A/C PRESSURE SENSOR VOLTAGE
TOO HIGH............................... 2133
P1599-A/C PRESSURE SENSOR VOLTAGE
TOO LOW................................ 2137
P1682-CHARGING SYSTEM VOLTAGE TOO
LOW..................................... 2141
P1687-NO CLUSTER BUS MESSAGE ...... 2146
P1695-BUS MESSAGE FROM BODY
CONTROL MODULE...................... 2148
P1696-PCM FAILURE EEPROM WRITE
DENIED.................................. 2151
*BRAKE SWITCH SENSE STATUS DOES
NOT CHANGE ON THE SCAN TOOL....... 2153
*CANNOT SHIFT INTO REVERSE .......... 2157
*CHECKING A/C SYSTEM OPERATION
WITH NO DTCS.......................... 2159
*CHECKING CHARGING SYSTEM
OPERATION WITH NO DTCS.............. 2163
*CHECKING RADIATOR FAN OPERATION . . 2167
*CHECKING THE PCM POWER AND
GROUNDS............................... 2169
B2277–CAN GATEWAY INTERNAL
(GATEWAY).............................. 2172
U0001–CAN C BUS CIRCUIT (GATEWAY) . . . 2172
P0645-A/C CLUTCH RELAY CIRCUIT
For a complete wiring diagramRefer to Section 8W.
When Monitored:
With the ignition on. Battery voltage greater than 10 volts. A/C Switch on.
Set Condition:
An open or shorted condition is detected in the A/C clutch relay control circuit. One Trip Fault. Three good trips
to turn off the MIL.
Possible Causes
INTERNAL FUSED IGNITION SWITCH OUTPUT CIRCUIT
INTERNAL FUSED B+ CIRCUIT
(C13) A/C CLUTCH RELAY CONTROL CIRCUIT OPEN
(C13) A/C CLUTCH RELAY CONTROL CIRCUIT SHORTED TO GROUND
A/CCLUTCHRELAY
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.A/C CLUTCH RELAY OPERATION
Ignition on, engine not running.
With a scan tool, actuate the A/C Clutch Relay.
Is the A/C Clutch Relay operating?
Ye s>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.A/C CLUTCH RELAY RESISTANCE
Turn the ignition off.
Remove the A/C Clutch Relay from the IPM.
Measure the resistance of the A/C Clutch Relay Coil.
Is the resistance between 60 to 80 ohms?
Ye s>>
Go To 3
No>>
Replace the A/C Clutch Relay.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
3.INTERNAL FUSED IGNITION SWITCH OUTPUT CIRCUIT AND FUSED B+ CIRCUIT
Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the Internal Fused
Ignition Switch Output circuit and the Fused B+ circuit in the connection.
Does the test light illuminate brightly?
Ye s>>
Go To 4
No>>
Repair the open or short to ground in the Fused Ignition
Switch Output circuit or the Fused B+ circuit. Check and
replace any open fuses.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
4.(C13) A/C CLUTCH RELAY CONTROL CIRCUIT OPEN
Turn the ignition off.
Disconnect the C3 PCM harness connector.
Measure the resistance of the (C13) A/C Clutch Relay Control circuit from the relay connection to the PCM harness
connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 5
No>>
Repair the open in the (C13) A/C Clutch Relay Control circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
5.(C13) A/C CLUTCH RELAY CONTROL CIRCUIT SHORTED TO GROUND
Measure the resistance between ground and the (C13) A/C Clutch
Relay Control circuit at the IPM.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the short to ground in the (C13) A/C Relay Clutch
Control circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6
P1272-A/C CLUTCH CONTROL CIRCUIT 2 LOW
For a complete wiring diagramRefer to Section 8W.