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11 .(K668) 5-VOLT SUPPLY CIRCUIT IN ECM
Turn the ignition on.
Measure the voltage between the (K668) 5-volt supply circuit in the fan
clutch assembly harness connector and battery negative.
Is the voltage between 4.5 and 5.5 volts?
Ye s>>
Refer to the INTERMITTENT CONDITION Symptom (Diag-
nostic Procedure). (Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)
No>>
Replace the ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
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When Monitored:
While the engine is running.
Set Condition:
The ECM does not read a change in value from the sensor over time.
Possible Causes
BATTERY TEMP SENSOR
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.BATTERY TEMP SENSOR
Remove the temperature sensor and reconnect the wiring harness connectorto the sensor.
Monitor scan tool, while heating the sensor with an external heat source (DO NOT USE OPEN FLAME).
Does the reading from the sensor increase at least 5 degrees F. on the scan tool?
Ye s>>
Refer to the INTERMITTENT CONDITION Symptom (Diagnostic Procedure). (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
No>>
Replace the battery temperature sensor.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
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When Monitored:
With the ignition on and battery voltage greater than 10.4 volts.
Set Condition:
The circuit voltage to the ECM falls below a calibrated threshold for a certain period of time.
Possible Causes
BATTERY TEMP SENSOR
(K25) SIGNAL CIRCUIT SHORTED TO GROUND
(K25) SIGNAL CIRCUIT SHORTED
INTERMITTENT CONDITION
ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.BATTERY TEMP SENSOR
Turn the ignition off.
Disconnect the Battery temp sensor harness connector.
Check connectors - Clean/repair as necessary.
Measure the resistance of the Battery temp sensor.
Is the resistance between 300 and 90k ohms?
Ye s>>
Go To 2
No>>
Replace the battery temp sensor.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
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2.(K25) SIGNAL CIRCUIT SHORTED TO GROUND
Disconnect the ECM harness connectors.
Check connectors - Clean/repair as necessary.
Measure the resistance between the engine ground and the tempera-
ture sensor (K25) signal circuit at the sensor connector.
Istheresistancemorethan100kohms?
Ye s>>
Go To 3
No>>
Repair the Battery temp sensor (K25)signal circuit shorted
to ground.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
3.(K25) SIGNAL CIRCUIT SHORTED
Measure the resistance between the Battery temp sensor (K25) signal
circuit and all other circuits in the ECM harness connector of the engine
harness.
Istheresistancemorethan100kohms?
Ye s>>
Go To 4
No>>
Repair the (K25) signal circuit shorted to another circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
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4.INTERMITTENT CONDITION
Reconnect the disconnected Battery temp sensor harness connector.
While monitoring with scan tool, disconnect the temperature sensor harness connector.
Did P0517 set?
Ye s>>
Refer to the INTERMITTENT CONDITION Symptom (Diagnostic Procedure). (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
No>>
Replace the ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
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When Monitored:
With ignition on and battery voltage greater than 10.4 volts.
Set Condition:
The circuit voltage to the ECM is above a calibrated threshold for a certainperiod of time.
Possible Causes
BATTERY TEMP SENSOR
(K25) SIGNAL CIRCUIT OPEN
(K900) RETURN CIRCUIT OPEN
(K25) SIGNAL CIRCUIT SHORTED
ECM
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.BATTERY TEMP SENSOR
Disconnect the Battery temp sensor harness connector.
Check connectors - Clean/repair as necessary.
Measure the resistance of the Battery temp sensor
Is the resistance between 300 and 90k ohms?
Ye s>>
Go To 2
No>>
Replace the Battery temp sensor.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
2.OPEN CIRCUIT
Reconnect the disconnected Battery temp sensor harness connector.
Disconnect the ECM harness connectors.
Check connectors - Clean/repair as necessary.
Measure the resistance between the temperature sensor (K25) signal
and (K900) return circuits at the ECM harness connector.
Is the resistance between 300 and 90k ohms?
Ye s>>
Go To 5
No>>
Go To 3
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3.(K25) SIGNAL CIRCUIT OPEN
Disconnect the Battery temp sensor harness connector.
Measure the resistance of the sensor (K25) signal circuit between the
sensor harness connector and the ECM harness connector.
Is the resistance less than 10 Ohms?
Ye s>>
Go To 4
No>>
Repair the open (K25) signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
4.(K900) RETURN CIRCUIT OPEN
Measure the resistance of the sensor (K900) return circuit between the
sensor harness connector and the ECM harness connector.
Is the resistance less than 10 Ohms?
Ye s>>
Go To 5
No>>
Repair the open (K900) return circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
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When Monitored:
With the ignition on and battery voltage greater than 10.4 volts.
Set Condition:
The circuit voltage to the ECM falls below a calibrated threshold for a certain period of time.
Possible Causes
OTHER DTC’S
A/C PRESSURE SENSOR
(C918) SIGNAL CIRCUIT SHORTED TO (K55) RETURN CIRCUIT
(F855) 5-VOLT SUPPLY CIRCUIT SHORTED TO (K55) RETURN CIRCUIT
(C918) SIGNAL CIRCUIT OPEN FROM ECM HARNESS CONNECTOR TO A/C HARNESS CONNECTOR
(F855) 5-VOLT SUPPLY CIRCUIT OPEN FROM ECM HARNESS TO A/C HARNESS CONNECTORS
(C918) SIGNAL CIRCUIT SHORTED TO GROUND
(F855) 5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND
ECM
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.OTHER DTC’S
Turn the ignition on.
With the scan tool, read DTCs.
Are other DTC’s present?
Ye s>>
Repair other DTC’s first.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 2
2.HARNESS OPEN
Disconnect the A/C pressure sending unit harness connector.
Check connectors - Clean/repair as necessary.
Measure the voltage between the (F855) 5-volt supply and (K916)
return circuits of the sensor harness connector.
Is the voltage between 4.5 and 5.5 volts?
Ye s>>
Go To 3
No>>
Go To 4