2005 TOYOTA AVENSIS Rear door trim

750N1±01
B66985
Luggage Compartment
Door Panel Sub±assy
Luggage Compartment
Outside Garnish
Licence Plate Lamp Assy Luggage Compartment Door Lock Cylinder Assy
Luggage Compartment Trim Hook No. 2
Rear Floor Finish Plate
Luggage Striker Assy
Rope Hook AssyBack Door Trim Cover
Luggage Compartment Floor CarpetLuggage Compartment
Trim Inner RH
Luggage Compartment
Trim Inner LHLuggage Lock Assy
Clip
4.9 (49, 43 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
Hinge Cover
: Specified torqueN´m (kgf´cm, ft´lbf)
7.0 (71, 62 in.´lbf)
11.5 (120, 8)
75±32
± ENGINE HOOD/DOORLUGGAGE COMPARTMENT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
LUGGAGE COMPARTMENT DOOR
COMPONENTS

750N0±01
BO0020
B66976: Claw : Clip
B66978: Claw
: Clip 75±22
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the RH side as on the LH side.
1. REMOVE REAR DOOR WINDOW REGULATOR
HANDLE ASSY (W/O POWER WINDOW)
(a) Using a shop rag, remove the snap ring.
(b) Remove the window regulator handle.
2. REMOVE POWER WINDOW REGULATOR SWITCH
ASSY REAR (W/ POWER WINDOW)
(a) Using a screwdriver, disengage the claw and clip, and re-
move the armrest base panel upper together with the
switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the switch connector.
(c) Disengage the 2 claws and remove the switch from the
armrest base panel upper
3. REMOVE REAR DOOR TRIM BASE LH
(a) Using a screwdriver, disengage the 5 claws and clip, and
remove the trim base.
HINT:
Tape the screwdriver tip before use.

B66977: ClipScrew
Protective
TapeProtective
Tape
Bolt
Cushion Rubber
B70121
B68930
Claw A
: Claw 1
2
B66979
Butyl Tape
± ENGINE HOOD/DOORREAR DOOR
75±23
AVENSIS REPAIR MANUAL (RM1018E)
4. REMOVE REAR DOOR TRIM BOARD SUB±ASSY LH
(a) Remove the cushion rubber.
(b) Remove the bolt and 2 screws.
(c) Using a clip remover, remove the 10 clips and the trim
board upward.
HINT:
In order to prevent the door panel from being damaged, cover
the areas indicated by the arrow marks in the illustration with
protective tape.
5. REMOVE REAR DOOR GLASS WEATHERSTRIP
INNER LH
(a) Remove the weatherstrip inner, as shown in the illustra-
tion.
6. REMOVE REAR DOOR INSIDE HANDLE SUB±ASSY
LH
(a) Using a screwdriver, disengage the claw A as indicated.
HINT:
Tape the screwdriver tip before use.
(b) Move the inside handle in the direction indicated by the
arrow mark in the illustration.
(c) Disconnect the 2 cables from the inside handle.
7. REMOVE REAR DOOR SERVICE HOLE COVER
(a) Remove the service hole cover.
NOTICE:
Remove the remaining tape on the door side.

750MY±01
B67990
Rear Door Quarter
Window Glass LH Rear Door Quarter
Window Weatherstrip LH
Wagon Models
Rear Door Quarter
Window Glass LH Sedan and
Liftback Models
Rear Door Window Division Bar Sub±assy
Rear Door Glass
Sub±assy LH Rear Door Glass Run LH
5.5 (56, 49 in.´lbf)
Rear Door Armrest Base Panel Upper
Rear Door Glass Weatherstrip Inner LH
Rear Speaker Assy Power Window Regulator Switch AssyRear Door Window Regulator Sub±assy LH
8.0 (82, 71 in.´lbf)
Rear Door Inside Handle Sub±assy LH
w/ Power Window
8.0 (82, 71 in.´lbf)
Rear Door Armrest Base Panel Upper
Rear Door Base LH
Door Trim Retainer Cap
Window Regulator Inside Handle
Rear Door Window Regulator Handle Shaft Snap Ring
: Specified torqueN´m (kgf´cm, ft´lbf)Rear Door Quarter
Window Weatherstrip LH
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
Rear Door Window Regulator Sub±assy LH
Non±reusable part
Rivet

Clip
Rear Door Trim board Sub±assy LH
75±18
± ENGINE HOOD/DOORREAR DOOR
AVENSIS REPAIR MANUAL (RM1018E)
REAR DOOR
COMPONENTS

750MV±01
B67988
Front Door Glass
Sub±assy LH Front Door Glass Run LH
Front Door Frame Sub±assy Rear Lower LH
8.0 (82, 71 in.´lbf)
Front Door Glass Weatherstrip Inner LH
Front Door Trim Board Sub±assy LH Front Door Armrest
Base Panel Upper
Courtesy Lamp
: Specified torque
N´m (kgf´cm, ft´lbf)Front No. 1 Speaker Assy Front Door Inside Handle Sub±assy LH
Fuel Lid Opener Switch
Front Door Trim Base LHClip
Power Window Regulator
Switch Assy Front Door Armrest Base Panel Upper
w/o Rear Power Window
Front Door Window Regulator
Sub±assy LH
8.0 (82, 71 in.´lbf)
Power Window Regulator
Master Switch Assy
Rivet
Non±reusable part


5.5 (56, 49 in.´lbf)
75±4
± ENGINE HOOD/DOORFRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DOOR
COMPONENTS

B67989
Front Door Outside Handle Frame Sub±assy LHw/ Key:
Front Door Outside Handle Cover LH
Front Door Handle
Assy Outside LH
Front Door Outside Handle Pad Rear Front Door Outside
Handle Pad Front
Hole Plug
Front Door Lock Open Rod
Front Door w/ Motor Lock Assy LH
Door Lock Wire Harness Packing 5.0 (51, 44 in.´lbf)
Front Door Belt Moulding LH
Front Door Hinge
Assy Upper LH
Front Door Check Assy
30 (306, 22)

5.5 (56, 49 in.´lbf)
Front Door Hinge
Assy Lower LH26 (265, 19)
Front Door Weatherstrip LH
Cushion RubberFront Door Lower Frame
Bracket Garnish LH Outer Rear View Mirror Assy LH
Front Door Speaker No. 2
Front Door Service Hole Cover 
: Specified torqueN´m (kgf´cm, ft´lbf)


Precoated Part Non±reusable part Clip
26 (265, 19)
Front Door Lower
Frame Seal


Butyl Tape

10 (102, 7)
Front Door Stiffener
Cushion No. 1
Side Trim
Spacer LH
Key Cylinder
w/o Key:
Front Door Outside
Handle Cover LHw/ Speaker
Front Door Lower Frame
Bracket Garnish LH
± ENGINE HOOD/DOORFRONT DOOR
75±5
AVENSIS REPAIR MANUAL (RM1018E)

7408X±01
B66561
Roof Side Garnish Inner RH
Front Pillar Garnish RH
Front Door Opening Trim Weatherstrip RH
Center Pillar Garnish RH
Rear Door Opening Trim Weatherstrip RH
Front Door
Scuff Plate RH
Rear Door Scuff
Plate RH
Cowl Side Trim Board RH
41.2 (420, 30)
Center Pillar Garnish
Lower RH
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH
Center Pillar Garnish Lower LH
Rear Door Scuff Plate LH
Center Pillar Garnish LH
Rear Door Opening Trim
Weatherstrip LH
Roof Side Garnish Inner LH
Package Tray
Trim Panel Assy
N
m (kgf
cm ft
lbf): Specified torque
41.2 (420, 30)
74±8
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)
SLIDING ROOF
COMPONENTS

B66564
Roof Side Garnish Inner RHFront Pillar Garnish RH
Front Door Opening Trim Weatherstrip RH
Center Pillar Garnish RH
Rear Door Opening Trim Weatherstrip RH
Front Door
Scuff Plate RH
Rear Door Scuff
Plate RH
Cowl Side Trim Board RH
41.2 (420, 30)Center Pillar Garnish
Lower RH
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Cowl Side Trim Board LHFront Door Scuff Plate LH
Center Pillar Garnish Lower LH
Rear Door Scuff Plate LH
Center Pillar Garnish LHRear Door Opening Trim
Weatherstrip LHRoof Side Garnish Inner LHPackage Tray
Trim Panel Assy
N
m (kgf
cm ft
lbf): Specified torque
41.2 (420, 30)
Rear Floor Finish Plate
Deck Trim Side
Panel Assy RH
Deck Trim Side
Board LH
Rear Headlining Sub±assy
74±10
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)