2005 TOYOTA AVENSIS radiator

141NA−01
A89203N·m (kgf·cm, ft·lbf)
: Specified torque
9.0 (92, 80 in.
lbf)
9.0 (92, 80 in.
lbf)
Engine Under Cover LHEngine Under
Cover No. 4 RH
Engine Under
Cover RH
Fan and Generator V Belt
Radiator Support Opening Cover
Clip Engine Room Cover Side
RetainerClipEngine Cover Sub−assy No. 1x4 x2
x4x4x2
x3 x2
x5
x6
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
14−69
AVENSIS Supplement (RM1045E)
CYLINDER HEAD GASKET (2AZ−FSE)
COMPONENTS

A93079
Air Cleaner Cap
w/ Hose
Air Cleaner Element
5.0 (51, 44 in.
lbf)
Battery Tray
Battery
Battery Clamp
Heater Inlet Water Hose
Union to Connector Tube Hose
N·m (kgf·cm, ft·lbf)
: Specified torque
5.0 (51, 44 in.
lbf)
Air Cleaner Case
Radiator Hose Inlet
x3
3.5 (36, 31 in.
lbf)
14−72
− ENGINE MECHANICALCYLINDER HEAD GASKET (2AZ−FSE)
AVENSIS Supplement (RM1045E)

141BE−02
A89203N·m (kgf·cm, ft·lbf)
: Specified torque
9.0 (92, 80 in.
lbf)
9.0 (92, 80 in.
lbf)
Engine Under Cover LHEngine Under
Cover No. 4 RH
Engine Under
Cover RH
Fan and Generator V Belt
Radiator Support Opening Cover
Clip Engine Room Cover Side
RetainerClipEngine Cover Sub−assy No. 1x4 x2
x4x4x2
x3 x2
x5
x6
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
14−11
AVENSIS Supplement (RM1045E)
PARTIAL ENGINE ASSY (2AZ−FSE)
COMPONENTS

A93086N·m (kgf·cm, ft·lbf)
: Specified torque
19 (194, 14)
Air Cleaner Cap w/ Hose
Air Cleaner Element
Air Cleaner Case
Battery Carrier
5.0 (51, 44 in.
lbf)
29 (296, 21)
x4
52 (530, 38)
21 (214, 16)
5.0 (51, 44 in.
lbf)
13 (133, 10)x4
Battery Tray
Battery
Battery Clamp
12 (122, 8.9)
Radiator Relay
Block
Clip
Transmission Control Cable
7.0 (71, 62 in.
lbf)
Compressor and
Magnetic Clutch
Generator Assy
9.8 (100, 7.2)
Radiator Assy
Radiator Hose Inlet
Cooler Refrigerant Suction Hose No. 1
(LHD Steering Position Type)
Union to Connector Tube Hose
Charcoal Canister Assy
x2Radiator Hose Outlet
Cooler Refrigerant Suction Hose No. 1
(RHD Steering Position Type)
3.5 (36, 31 in.
lbf)
5.0 (51, 44 in.
lbf)
x3
14−12
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)

A93084
N·m (kgf·cm, ft·lbf)
: Specified torque
zNon−reusable part
43 (440, 32)
zGasketzGasket
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.
lbf)
8.0 (82, 71 in.
lbf)
5.0 (51, 44 in.
lbf)
Vane Pump Oil
Reservoir Assy
Return Tube
Sub−assy
Radiator Reserve
Tank Sub−assy
43 (440, 32)
43 (440, 32)
30 (306, 22)
43 (440, 32)
Exhaust Pipe Assy FrontExhaust Pipe Assy Center
Floor Panel Brace FrontzGasket
x3
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
14−13
AVENSIS Supplement (RM1045E)

1308N−01
A84393
(a)
(b)
(a)
(a)
(b)
A93661
(a)
(a) (a)
(a) (b)
(a)
(b)
13
−12
−
INTAKE TURBOCHARGER SUB −ASSY (1CD −FTV)(From
September, 2003)
AVENSIS Supplement (RM1045E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER SUB −ASSY NO.1
2. DRAIN ENGINE COOLANT (See page 16 −19)
3. REMOVE RADIATOR SUPPORT OPENING COVER
4. REMOVE ENGINE COVER SUB −ASSY NO.1
(a) Remove the 5 nuts and engine cover.
5. REMOVE VACUUM RESERVOIR SUB −ASSY
(a) Disconnect the 2 vacuum hoses and connector.
(b) Remove the 2 bolts and vacuum reservoir.
6. REMOVE DIFFERENTIAL PRESSURE SENSOR ASSY (See page 14 −108)
7. DISCONNECT ENGINE WIRE (See page 14 −138)
8. REMOVE AIR CLEANER ASSY
(a) Disconnect the PCV hose and connector.
(b) Remove the air cleaner cap with the air cleaner hose.
(c) Remove the air cleaner filter element.
(d) Remove the 3 bolts and air cleaner case.
9. REMOVE AIR TUBE NO.1
(a) Remove the 3 bolts and nut, then separate the air tubeNo. 1.
(b) Loosen the hose clamp bolts.
10. REMOVE FUEL FILTER ASSY (See Pub. No. RM1018E on page 11 −82)

170IZ−01
A57104
SST
A09582
−
LUBRICATION OIL PUMP ASSY (1CD −FTV)(From September, 2003)
17 −11
AVENSIS Supplement (RM1045E)
OIL PUMP ASSY (1CD −FTV)(From September, 2003)
REPLACEMENT
1. DRAIN ENGINE OIL (See Pub. No. RM1018E on page 17 −30)
2. REMOVE RADIATOR SUPPORT OPENING COVER
3. REMOVE ENGINE ROOM COVER SIDE
4. REMOVE FRONT WHEEL RH
5. REMOVE ENGINE UNDER COVER SUB −ASSY NO.1
6. REMOVE ENGINE UNDER COVER RH
7. REMOVE ENGINE COVER SUB −ASSY NO.1 (See page 14 −90)
8. REMOVE INJECTOR DRIVER (See page 14 −108)
9. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See Pub. No. RM1018E on page 14 −269)
10. REMOVE GENERATOR V BELT (See Pub. No. RM1018E on page 14 −269)
11. SEPARATE POWER STEERING IDLE PULLEY BRACKET (See page 14 −138)
12. DISCONNECT ENGINE WIRE (See page 14 −138)
13. DISCONNECT VACUUM HOSE (See page 14 −108)
14. REMOVE ENGINE MOUNTING INSULATOR SUB −ASSY RH (See page 14 −138)
15. REMOVE CRANKSHAFT PULLEY (See page 14 −138)
SST 09213 −54015 (09213 −70020), 09330 −00021, 09950 −50013 (09951 −05010, 09952 −05010,
09953 −05020, 09954 −05031)
16. REMOVE IDLER PULLEY SUB −ASSY (See page 14 −138)
17. REMOVE TIMING BELT NO.2 COVER (See page 14 −138)
18. REMOVE TIMING BELT NO.1 COVER (See page 14 −138)
19. REMOVE TIMING BELT GUIDE
20. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14 −138)
21. SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14 −138)
22. REMOVE TIMING CHAIN COVER PLATE (See page 14 −138)
23. REMOVE TIMING BELT (See page 14 −138)
24. REMOVE TIMING BELT IDLER SUB −ASSY NO.2
25. REMOVE CRANKSHAFT TIMING PULLEY
(a) If the timing pulley cannot be removed by hand, use SST to remove the pulley.
SST 09950 −50013 (09951 −05010, 09952 −05010,
09953 −05010, 09953 −05020, 09954 −05021)

160MQ−02
A56451
A77424
10 _10_
Jiggle Valve
16 −14
−
COOLING THERMOSTAT (2AZ −FSE)
AVENSIS Supplement (RM1045E)
THERMOSTAT (2AZ −FSE)
REPLACEMENT
1. DRAIN COOLANT (See page 16 −7)
2. REMOVE RADIATOR SUPPORT OPENING COVER (See page 14 −23)
3. REMOVE ENGINE ROOM COVER SIDE (See page 14 −23)
4. REMOVE ENGINE UNDER COVER LH (See page 14 −23)
5. REMOVE ENGINE UNDER COVER NO.4 RH (See page 14 −23)
6. REMOVE ENGINE UNDER COVER RH (See page 14 −23)
7. REMOVE FAN AND GENERATOR V BELT (See page 14 −5)
SST 09249 −63010
8. REMOVE GENERATOR ASSY (See page 19 −8)
9. REMOVE WATER INLET
(a) Remove the 2 nuts and water inlet.
10. REMOVE THERMOSTAT 11. INSTALL THERMOSTAT
(a) Install a new gasket to the thermostat.
(b) Install the thermostat while aligning the jiggle valve withits right position described in the illustration.
HINT:
The jiggle valve may be set within 10 _ of either side of the pre-
scribed position.
12. INSTALL WATER INLET Torque: 9.0 N
m (92 kgf
cm, 7 in.
lbf)
13. INSTALL GENERATOR ASSY (See page 19 −8)
14. INSTALL FAN AND GENERATOR V BELT (See page 14 −5)
SST 09249 −63010
15. ADD COOLANT (See page 16 −7)
16. CHECK FOR ENGINE COOLANT LEAKS (See page 16 −1)